Periodical Maintenance Schedule - Sym MAXSYM 400i Service Manual

2. Maintenance Information

Periodical Maintenance Schedule

No
☆Air cleaner element
1
☆Fuel filter
2
☆Oil filter (paper)
3
☆Oil filter screen
4
☆Engine oil change
5
6 Tire pressure
7 Battery inspection
8 Brake free play check
9 Steering handle check
10 Cushion operation check
11 Every screw tightening check
12 Gear oil check for leaking
13 ☆Spark plug check or change
14 ☆Gear oil change
15 Frame lubrication
16 Exhaust pipe
17 ☆Ignition timing
18 ☆Emission check in Idling
19 ☆Throttle operation
20 ☆Engine bolt tightening
21 ☆CVT driving device(belt﹞
22 ☆CVT driving device(roller)
23 Lights/electrical equipment/multi-meters
24 Main/side stands & springs
25 Fuel lines
26 Cam chain
27 ☆Valve clearance
28 ☆Crankcase evaporative control system
29 ☆Evaporative control system
30 Lines & connections in cooling system
31 Coolant reservoir
32 Coolant
33 ECU input voltage
34 EFi sensor coupler
Code: I ~ Inspection, cleaning, and adjustment R ~ Replacement C ~ Cleaning (replaced if necessary) L ~ Lubrication
Have your motorcycle checked, adjusted, and recorded maintenance data periodically by your SYM Authorized Dealer to
maintain the motorcycle at the optimum condition
The above maintenance schedule is established by taking the monthly 1,000 kilometers as a reference which ever comes first.
Remarks: 1. These marks "☆ ☆ ☆ ☆ " in the schedule are emission control items. According to EPA regulations, these items must be
performed normally periodical maintenance following the user manual instructions. They are prohibited to be
adjusted or repaired by unauthorized people. Otherwise, SYM is no responsible for the charge.
2. Clean or replace the air cleaner element more often when the motorcycle is operated on dusty roads or in the
heavily- polluted environment.
3. Maintenance should be performed more often if the motorcycle is frequently operated in high speed and after the
motorcycle has accumulated a higher mileage.
4. Preventive maintenance
a. Ignition system－Perform maintenance and check when continuous abnormal ignition, misfire, after-burn, overheating occur.
b. Carbon deposit removal－Remove carbon deposits in cylinder head, piston heads, exhaust system when power is obvious
lower.
c. Replace worn out pistons, cylinder head.
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To this chapter contents
item
1 month 3 months
every every
1,000KM 5,000KM
I
First replacement Second replacement at 20,000km
at 1000 km Further replacement every 20,000km
I
First replacement Second replacement at 5,000km
at 1000 km Further replacement every 5,000km
I
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R Replacement for every 10,000 km
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6 months
every
10,000KM 15,000KM
C R
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Cleaning every 10,000km
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I I
I I
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I I
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C
I I
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1 year
every
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L
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