Sym Maxsym TL TL 500 Owner's Manual
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Sym Maxsym TL TL 500 Owner's Manual

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SANYANG MOTOR CO.,LTD.
NO.3 Chung Hua Road, Hukou, Hsinchu, Taiwan R.O.C.
T +886-3-598-1911
F +886-3-597-1981
W http://www.sym-global.com/
Owner's Manual
TL47W1-EU

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  • Page 1 SANYANG MOTOR CO.,LTD. NO.3 Chung Hua Road, Hukou, Hsinchu, Taiwan R.O.C. T +886-3-598-1911 F +886-3-597-1981 W http://www.sym-global.com/ Owner's Manual TL47W1-EU...

  • Page 2: Table Of Contents

    1. Contents 1. Contents ........................1 2. Before Riding ....................... 3 3. Serial Number/Labels Location .................. 3 4. Safe Riding ........................4 5. Driving .......................... 5 6. Use Genuine Spare Parts ................... 5 7. Parts Location ......................6 ...................... 9 Combination instrument ........................
  • Page 3 ........................ 35 Fuel inspection ..................36 Coolant level inspection / filling ......................37 Coolant change ....................37 Brake system inspection ..................... 38 Throttle free play inspection ................... 39 Tire / tire pressure inspection ..................40 Steering / front fork inspection ......................

  • Page 4: Before Riding

    For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your SYM dealer the operating manual and carefully read the following:  Correct use of the scooter.  Pre-delivery inspection and maintenance.

  • Page 5: Safe Riding

    Frame Number Vehicle Identification Number 4. Safe Riding It is very important to be relaxed and clothe properly when driving, observe traffic regulations, do not rush, always drive carefully and relaxed. Usually, most people would ride their newly bought scooter very carefully, but after they became familiar with their scooters, they tended to become reckless which may result in an accident.

  • Page 6: Driving

    Also, it may result in unexpected troubles and lower the scooter’s performance.  Always use SYM Genuine Spare Parts to keep your scooters pure blood and to ensure its long service life.

  • Page 7: Parts Location

    7. Parts Location MAXSYM TL (TL47W1-EU) TL 500 (TL47W1-EU) 8 9 10 1. Windscreen 10. Oil drain bolt 2. Camcorder installation hole 11. Oil filler cap 3. Engine air cleaner 12. Passenger footrests 4. Front turn indicators 13. Rear shock absorber 5.
  • Page 8 17 16 9 10 11 1. License plate light 10. Coolant level inspection window 2. Rear turn indicators 11. Coolant reserve tank 3. Muffler 12. Front fork 4. Rear brake disk 13. Battery 5. Rear/parking brake caliper 14. Diagnostic tool connector 6.
  • Page 9 1. Rear brake lever 8. Front brake lever 2. Rear view mirrors 9. Throttle grip 3. Left handlebar switches 10. Right compartment 4. Rear brake fluid reservoir 11. USB power outlet 5. Combination instrument 12. Ignition switch 6. Front brake fluid reservoir 13.

  • Page 10: Combination Instrument

    Combination Instrument MAXSYM TL (TL47W1-EU) TL 500 (TL47W1-EU) 1. Brightness sensor 3. Setting buttons 5. Multi-function meter 2. Indicators 4. TFT display This instrument is integrated with a brightness sensor; the sensor controls the brightness of the TFT display and the multi-function meter. The combination instrument is activated when the ignition switch is turned on.
  • Page 11 It displays the condition of the EFi system is working correctly. If there is any problem on the EFi system, the warning indicator remains on all the time. Please contact your SYM authorized dealer if this light goes on. ○...
  • Page 12 This indicator goes on whenever the ignition switch is in “On” position without engine running or the oil pressure is dangerously low. It should go off immediately after the engine is running. If this indicator lights up more than 5 seconds, have the scooter checked by an authorized SYM dealer. Refer to page 49 for more information.
  • Page 13 TFT Display Activation and function test The combination instrument is activated when the ignition switch is turned on. The welcome animation ○ appears on the display for seconds and the selected function screen displays after the animation. ○ Themes and function screens This combination instrument is built-in three display themes and each theme contains five function screens.
  • Page 14 Function screen layout Theme 1 is used for layout description in this section. This tachometer shows the engine speed in revolutions per minute (rpm). Do not operate the engine in the red zone. The current fuel consumption level is shown in kilometers/liters (km/l); the light bar varies with the current fuel consumption.
  • Page 15  Push the M button. The hour display stops blinking and the minute display start blinking. Push the S button to adjust the tens place in the minute display. Push the M button. The tens place stops blinking and the units display starts blinking. Push the S button to adjust the units place in the minute display.
  • Page 16  If the battery voltage is below 12.0V when the ignition switch is turned on, and the engine is hard to start or cannot be started, have your scooter checked by an authorized SYM dealer.  If the battery voltage is below 12.0V or above 15.5V when the engine is running, have your scooter checked by an authorized SYM dealer.
  • Page 17 Function screen select Push the up or down button to select function screens in any theme. The function screens can be switched in the below order. ○ ○ ○ ○ A. Up button C. Sequence when pushing up button D. Sequence when pushing down button B.
  • Page 18 NOTE :  The select mode only demonstrates rpm function screen.  The TFT display always shows the previously selected theme/function screen every time you turn the ignition switch on.  When the battery is reconnected, the TFT display will be reset to the previous selected theme/function screen.
  • Page 19  If the battery voltage is below 12.0V when the ignition switch is turned on, and the engine is hard to start or cannot be started, have your scooter checked by an authorized SYM dealer.  If the battery voltage is below 12.0V or above 15.5V when the engine is running, have your scooter...
  • Page 20 . The low fuel level indicator (page 10) goes on when there’s only the first sector remains, go refuel the fuel tank immediately. If the fuel level signal is in fault, all 5 bars blink ○ , have your scooter checked by an authorized SYM dealer. ○ ○...

  • Page 21: Ignition Switch

    Ignition Switch ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ IGNITION SWITCH IGNITION KEY ○ Ignition Key Slot Insert the ignition key into the ignition key hole to operate the ignition switch. ○ “On” Position Engine can be started in this position. Ignition key cannot be removed. Electrical equipment can be used. Headlight comes on in this position.
  • Page 22 ○ Seat Open Button This seat open button is designed to open the seat.  Turn ignition key to “On” position.  Push this button to open the seat. NOTE :  Do not attach too many objects to the ignition key to prevent interfering the workability of the ignition switch.

  • Page 23: Right Handlebar Switches

    Right Handlebar Switches ○ ○ ○ ○ Engine Stop Switch This switch should normally remain in the position for the scooter to operate. In an emergency, switch to the position to stop the engine. NOTE :  Even though the engine stop switch can stop the engine, it does not turn off all the electrical circuits. Normally the engine stop switch should be used to stop the engine.

  • Page 24: Front/Rear Brake Lever

    ○ Passing Light Button When pushing the passing light button , the high beam indicator light goes on to signal the driver of the vehicle ahead that you are about to pass. The passing light is shut off as soon as the button is released.

  • Page 25: Windscreen

    Tightening torque Windscreen bolt: 1.2 kgf-m NOTE :  If you lack proper experience or doubt your ability, please contact your authorized SYM dealer for adjustment. Fuel Tank Cap  Turn the ignition key to “Fuel Lid” position (page 20) to release the fuel lid and open it.
  • Page 26  Put or hold the fuel tank cap securely.  Fill in the fuel. Do not exceed the bottom of filler neck ○ which is maximum fuel level. ○  Close the fuel tank cap and turn it clockwise until it is locked. ...

  • Page 27: Front Compartment

    Front Compartment The two front compartments ○ are located beside the ignition switch. The 2 compartments can be opened by pressing the buttons ○ . The USB power outlet ○ is in the right compartment. This power outlet can charge low power consumption devices when the engine is running. ○...

  • Page 28: Side Stand/Parking Brake

    The tool kit is stored in the luggage box, keep the tool kit in the luggage box.  10 × 12 mm open end wrench  C-spanner  Slotted/Phillips screwdriver  Screwdriver handle  Extension bar  3 mm Hex key ...

  • Page 29: Main Stand

    NOTE :  Turn the handlebar fully to the left when using the side stand.  Do not sit on the scooter when it is on its side stand.  If it is necessary to park the scooter on a slope, do not let the front wheel direct the lower side; the side stand or the parking brake may not perform correctly.

  • Page 30: Passenger Footrest

    CAUTION:  Never ride the scooter with folded rear view mirrors. Passenger Footrest ○ ○ ○ This scooter is equipped with 2 passenger footrests ○ . Pull out ○ the footrests for passenger to use, push ○ the footrests to fold up. NOTE : ...

  • Page 31: How To Ride The Scooter

     Never run the engine in the red zone of the tachometer during break-in period.  Do not put excessive load on the engine.  If any engine problem occurs, have your scooter checked by an authorized SYM dealer. Tips of Fuel Economy Your riding style is one of the major factors of fuel consumption.

  • Page 32: Moving Off

    Moving Off  Make sure the side stand / main stand is up.  Make sure the surrounding area is clear.  Smoothly open the throttle to move off CAUTION:  Always open the throttle carefully particularly if you are unfamiliar with the scooter. ...

  • Page 33: Park The Scooter

     Always follow the inspection, maintenance recommendations, and schedules in this owner’s manual. SYM cannot warn you of every conceivable hazard that can arise in performance. Only you can decide whether or not you should perform a given task. If you lack proper experience or doubt your ability, please...

  • Page 34: Routine Checks

    Routine Checks Items Key points Engine oil Correct oil level. Sufficient fuel, no leaking. Fuel Front and rear brakes are effective. Brakes Valve caps are fitted. No puncture. Enough tire pressure. Tires Drive chain slack, cleaning and lubrication. Drive chain Steering handle Any abnormal vibration or is difficult to turn? Coolant...
  • Page 35 The oil change should be done by an authorized SYM dealer. The genuine “SYMOIL” are designed and recommended for your scooter.  Please choose oil grade that is equal to (or greater than) SAE 10W-40, API SJ, JASO MA. SYM is not responsible for any damage caused by improper oil.

  • Page 36: Fuel Inspection

    Cleaning of Oil Filter Screen: The oil filter screen ○ should be cleaned by an authorized SYM dealer. ○ Fuel Inspection Make sure the fuel is enough for the trip.  Turn the ignition switch on, and check the fuel gauge. When the low fuel indicator comes on (page 10), it shows the fuel remains approximately 2.2 liter (reserve fuel), please fill up the tank immediately.

  • Page 37: Coolant Level Inspection / Filling

     If you have to add coolant often, the cooling system may have a leakage problem, have your scooter checked by an authorized SYM dealer. WARNING:  Never remove the radiator cap when the engine is hot.

  • Page 38: Coolant Change

     With the front brake reservoirs held horizontal, the brake fluid level in the inspection window must be above the “L” line ○  If the brake fluid level is below the lower level, contact your SYM authorized dealer to adjust the fluid level.

  • Page 39: Throttle Free Play Inspection

     Contact an authorized SYM dealer immediately if any brake fluid leakage is found. Front / Rear Brake Pad Inspection: If you feel something is wrong when applying the brakes, have your scooter checked by an authorized SYM dealer.  Inspect the front brake pads ○...

  • Page 40: Tire / Tire Pressure Inspection

    Tire / Tire Pressure Inspection  Remove the air valve cap.  Measure the tire pressure with a tire pressure gauge ○ often and inflect the tires to the recommended tire pressure. Recommended air pressure for standard tire MAXXIS SUPERMAXX S3 Front: 2.3 kgf/cm , 32 psi (120/70-R15 56H) Rear: 2.8 kgf/cm...

  • Page 41: Steering / Front Fork Inspection

     Compress the front forks by pushing down the steering handle ○ to check that the forks can be operated smoothly.  Check that the steering axle locknut is tightened.  If any irregularity is found on the handlebar / front fork, contact your authorized SYM dealer. ○ ○ Fuse Inspection Fuses are arranged in the fuse box located behind the front right cover ○...

  • Page 42: Battery Inspection

    If a fuse fails, inspect the electrical system to determine the cause, and replace it with a new fuse of proper amperage or have the fuses replaced by an authorized SYM dealer. Do not replace it with any material other than the specified fuse.

  • Page 43: Drive Chain Inspection

    If you ride the scooter rarely, inspect the battery voltage weekly with a voltmeter. If the voltage drops below 12.0 V, use a suitable motorcycle battery charged to charge the battery. Follow the instructions of the battery charger to charge the battery. Contact your authorized SYM dealer for suitable battery chargers.
  • Page 44 ○  If the drive chain is too tight or too loose, have the chain slack adjusted by an authorized SYM dealer.  Mount the outer lower chain guard to restore. Tightening torque Outer lower chain guard bolt: 1.2 kgf-m Also inspect the two sprockets.

  • Page 45: Spark Plug Inspection

    Spark Plug Inspection Have the spark plug checked by an authorized SYM dealer. If the electrodes are contaminated with heavy deposits or the insulator is damaged, replace with a new one. Measure the spark plug gap ○ with a wire type feeler gauge.
  • Page 46 ○  If the air cleaner element is damaged or too dirty, have it changed by a SYM authorized dealer.  To install the element, do in the reverse order of the above instructions.

  • Page 47: Headlight Adjustment

     Make sure to keep dust or foreign objects from entering the air cleaner during inspection.  The dust groove must be cleaned before installing the air cleaner element.  Use SYM genuine air filter element to ensure the engine performance. Headlight Adjustment The headlight aim can be adjusted for proper alignment.

  • Page 48: General Lubrication

    Clean the windscreen with a solution of mild detergent and cold water. Rinse well after cleaning and then dry with a clean soft cloth. If the transparency of the windscreen is reduced by scratches or contamination that cannot be removed, have the windscreen replaced by an authorized SYM dealer. WARNING: ...

  • Page 49: Storage

     Is the side stand kicked down?  When the EFi warning indicator goes on and stays on, contact an authorized SYM dealer for inspection.  Leaving the scooter unused for a long period of time without adding fuel stabilizer, contact an authorized SYM dealer for inspection.

  • Page 50: Efi Warning Indicator Light On

     Check the operation of the radiator fan then turn off the ignition switch. If the fan is not operating, do not start the engine and transport your scooter to an authorized SYM dealer. If the fan is operating, cool down the engine, inspect the cooling system hose and check if there is a leak. If there is a leak, do not start the engine and transport your scooter to an authorized SYM dealer.
  • Page 51 13. Periodic Maintenance Odometer Reading Annual Item Page service 1,000km 10,000km 20,000km 30,000km 40,000km Engine air cleaner ☆ element* V-belt case air cleaner ☆ elements* Second at first 5,000km, every 5,000km Engine oil* ☆ thereafter Second at first 5,000km, every 5,000km Engine oil filter screen* thereafter Engine oil filter...

  • Page 52: Periodic Maintenance Schedule

    : Service annually or at indicated odometer reading intervals, whichever comes first. : Should be performed by an authorized SYM dealer. ☆  For higher odometer readings, repeat at the frequency shown above.  If any problem raised about your scooter, please contact your SYM authorized dealer regardless the service schedule.
  • Page 53 14. Specification MAXSYM TL, TL 500 (TL47W1-EU) Overall length 2,215 mm Overall width 801 mm Overall height 1,442 mm Wheel base 1,543 mm 1,546 mm 145 mm Ground clearance 25 ∘ Caster 92 mm Frame Trail 2.75 m Min. turning radius 2.6 m 190 kg Maximum load...

  • Page 54: Specification

    MAXSYM TL, TL 500 (TL47W1-EU) Front / rear tire 120/70-R15 56H, 160/60-R15 67H Front / rear tire pressure 2.3 kgf/cm (32 psi), 2.8 kgf/cm (39 psi) 15 × MT 3.5, 15 × MT 5.0 Front / rear rim Aluminum alloy Rim material Brake Front brake disk...

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