Napoleon HD81NT Installation And Operating Instructions Manual
Natural gas propane
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CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS HEATERS.
HD81NT
NATURAL GAS
HD81PT
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
If the information in these instructions are
not followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier from
a neighbour's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
-
Installation
and
performed by a qualified installer, service
agency or the supplier.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfireplaces.com • ask@napoleon.on.ca
$10.00
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
service
must
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
be
Serial No.
APPLY SERIAL NUMBER LABEL FROM CARTON
MODEL NO.
1.2
W415-0687 / A / 02.20.09
W415-0687 / A / 02.20.09
1
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Summary of Contents for Napoleon HD81NT
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Page 1: Safety Information
Serial No. agency or the supplier. MODEL NO. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfireplaces.com • ask@napoleon.on.ca W415-0687 / A / 02.20.09 W415-0687 / A / 02.20.09... -
Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION WARRANTY DIMENSIONS INSTALLATION OVERVIEW GENERAL INSTRUCTIONS GENERAL INFORMATION CARE OF GLASS CARE OF PLATED PARTS VENTING VENTING LENGTHS AND COMPONENTS MINIMUM AIR TERMINAL LOCATION CLEARANCES VENT APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES HORIZONTAL TERMINATION VERTICAL TERMINATION INSTALLATION WALL AND CEILING PROTECTION... -
Page 3: Introduction
1.0 INTRODUCTION WARNING • Do not operate heater before reading and understanding operating instructions. Failure to operate heater according to operating instructions could cause fire or injury. • Risk of fire or asphyxiation do not operate heater with fixed glass removed. •... -
Page 4: Warranty
NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. -
Page 5: Dimensions
DIMENSIONS 24 5/8” FIGURE 1.2a-c 12 5/16” 52” 39” 40 3/8” 33 1/2” 14 3/4” 10 5/8” 1 1/2” 25 1/2” 26 3/8” 39” ELECTRICAL INLET 1 3/8” CONNECTION INSTALLATION OVERVIEW FIGURE 1.3 See the section “FRAMING - See the section MINIMUM MANTEL “VENTING - VENTING CLEARANCES”... -
Page 6: General Instructions
GENERAL INSTRUCTIONS WARNING Always light the pilot whether for the first time or if the gas supply has ran out, with the glass door opened or removed. Provide adequate accessibility clearance for servicing and operating the fireplace. Provide adequate ventilation. Never obstruct the front opening of the fireplace. -
Page 7: General Information
GENERAL INFORMATION FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! Maximum input is 60,000 BTU/hr for natural gas and 50,000 BTU/hr for propane. When the fi replace is installed at elevations above 4,500ft, and in the absence of specifi c recommendations from the local authority having jurisdiction, the certifi... -
Page 8: Venting
2.0 VENTING WARNING Risk of fire, maintain specified air space clearances to vent pipe and appliance. This fi replaces uses 8” exhaust / 10” air intake vent pipe system. Refer to the section applicable to your installation. For safe and proper operation of the fi replace follow the venting instruction exactly. Deviation from the mini- mum vertical vent length can create diffi... - Page 9 16” MINIMUM 40 FEET MAXIMUM 3 FEET MINIMUM 36” MAXIMUM 24” MINIMUM 64 1/4” PLUS RISE 40 1/4” 40 1/4” 45.7 FIGURE 2.1b FIGURE 2.1a W415-0687 / A / 02.20.09...
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Page 10: Minimum Air Terminal Location Clearances
MINIMUM AIR TERMINAL LOCATION CLEARANCES FIGURE 2.2 INSTALLATIONS CANADA U.S.A. 12” 12” Clearance above grade, veranda porch, deck or balcony. 12” 9” Clearance to windows or doors that open. 12” * 12” * Clearance to permanently closed windows. Vertical clearance to ventilated soffi ts located above the terminal within a horizontal distance of 2’ from 18”... -
Page 11: Vent Application Flow Chart
VENT APPLICATION FLOW CHART Horizontal Termination Vertical Termination Vertical rise Vertical rise is equal Vertical rise is equal Vertical rise is less to or greater than the is less than than horizontal run to or greater than horizontal run horizontal run the horizontal run Horizontal run + Horizontal run +... -
Page 12: Horizontal Termination
HORIZONTAL TERMINATION ) < (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V FIGURE 2.6a 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V... - Page 13 ) > (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H 147” REQUIRED FIGURE 2.6c VERTICAL RISE IN INCHES V 57” 19 1/2” 2’ 12.5’ 19.5’ HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H...
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Page 14: Vertical Termination
VERTICAL TERMINATION ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H FIGURE 2.7a REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than zero 90°... - Page 15 ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable FIGURE 2.7c values for H and V...
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Page 16: Installation
3.0 INSTALLATION WARNING Follow the venting instructions exactly. All inner exhaust and outer intake vent pipe joints may be sealed using either red RTV high temp silicone sealant W573-0002 (not supplied) or black high temp mill pac W573-0007 (not supplied) with the exception of the fireplace exhaust flue collar which must be sealed using mill pac. -
Page 17: Horizontal Installation
3.1.1 HORIZONTAL INSTALLATION WARNING The firestop assembly must be installed with the vent shield to the top. Do not fill the cavity between the pipe and the framing with any type of material. Terminals must not be recessed into a wall or siding more than the depth of the return flange of the mounting plate. -
Page 18: Using Flexible Vent Components
USING FLEXIBLE VENT COMPONENTS WARNING Do not allow the inner flex pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. Spacers are attached to the inner flex pipe at predetermined intervals to maintain an even air gap to the outer flex pipe. -
Page 19: Vertical Air Terminal Installation
3.2.2 VERTICAL AIR TERMINAL INSTALLATION WARNING Maintain a minimum 2” space between the air inlet base and the storm collar. FIGURE 3.2.2a A. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. -
Page 20: Mobile Home Installation
MOBILE HOME INSTALLATION This appliance is certified to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. -
Page 21: Gas Installation
GAS INSTALLATION WARNING Risk of fire, explosion or asphyxiation. Ensure there are no ignition sources such as sparks or open flames. Support gas control when attaching gas supply pipe to prevent damaging gas line. Always light the pilot whether for the first time or if the gas supply has run out with the glass door opened or removed. -
Page 22: Framing
4.0 FRAMING WARNING In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall / sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity. - Page 23 WARNING Do not build into this area - it must be left clear to provide adequate clearance for the vent in this 14” wide area centered along the front of the fireplace. No combustibles are allowed. Fireplace should be in its final location before framing. FIGURE 4.0 84”* MINIMUM...
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Page 24: Hearth Extension
HEARTH EXTENSION While a hearth extension is not required for this fi replace, one is recommended for aesthetic reasons. The installation of a 1” hearth extension will conceal the 1” gap under the fi replace. The hearth extension must not be any more than 1”... -
Page 25: Inside Frame Assembly
4.2.1 INSIDE FRAME ASSEMBLY WARNING Edges are sharp, always wear gloves when working with sheet metal. A. Lay out inside steel studs (3) and center steel studs (5) FIGURE 4.2.1 on a large fl at surface. B. Using the screws provided (8), attach the top steel header (6) to the inside steel studs (3) and to the center steel studs (5) on both edges. -
Page 26: Attach The Assembled Frame To The Unit
4.2.3 ATTACH THE ASSEMBLED FRAME TO THE UNIT A. Align the frame assembly to the framing Top Steel brackets and secure with screws Stud provided. The frame assembly FIGURE 4.2.3 should be fl ush with the front of the stud shield. Stud B. -
Page 27: Minimum Clearance To Combustible Enclosures
MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES WARNING Risk of fire! The front of the fireplace must be finished with any non-combustible materials such as brick, marble, granite, etc., provided that these materials do not cover the fireplace opening. The steel stud framing kits with cement board provided, must be installed. IMPORTANT: The HD81 requires a minimum inside enclosure height of 84”, measured from the bottom of the fi... -
Page 28: Minimum Mantel Clearances
COMBUSTIBLE MATERIAL STEEL STUD FIGURE 4.3b FRAMING NON-COMBUSTIBLE 15 3/4” MATERIAL 7 5/8” 39” 54 1/4” 49 1/4” 33 1/2” 7 5/8” MINIMUM MANTEL CLEARANCES WARNING Risk of fire, maintain all specified air space clearances to combustibles. Failure to comply with these instructions may cause a fire or cause the appliance to overheat. -
Page 29: Finishing
5.0 FINISHING DOOR REMOVAL / INSTALLATION WARNING Glass may be hot, DO NOT touch glass until cooled. The door latches are part of a safety system and must be properly engaged. Do not operate the fireplace with latches disengaged. Facing and/or finishing materials must not interfere with air flow through air openings, louvres openings, operation of louvres or doors or access for service. -
Page 30: Electrical Connection
6.0 ELECTRICAL CONNECTION WARNING Do not use this heater if any part has been under water. Call a qualified service technician IMMEDI- ATELY to have the fireplace inspected for damage to the electrical circuit. Risk of electrical shock or explosion. Do not wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls. -
Page 31: Receptacle Wiring Diagram
RECEPTACLE WIRING DIAGRAM NOTE: RECEIVER WIRE IS BUNDLED UP IN THE CONTROL BOX AND ELECTRICAL BOX NEEDS TO BE INSTALLED REMOTELY. FOR INSTALLATION SEE “REMOTE RECEIVER INSTALLATION” SECTION. (BLACK) 6 SCREWS 3 PRONGE WIRE NUTS TO REMOTE RECEIVER RECEPTACLE (WHITE) GROUND (GREEN) L1 (BLACK) -
Page 32: Operation
7.0 OPERATION GENERAL TRANSMITTER LAYOUT TRANSMISSION FIGURE 7.1 THERMOSTAT CHILD SAFETY OFF/ON/SMART LOCK OUT LOW BATTERY ROOM TEMPERATURE ALARM TEMPERATURE SET POINT/ LEVEL/ STATUS FLAME AUX. OUTPUT SPLIT VALVE 35.1S FIREPLACE OPERATION ● Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required 7.2.1 as back up to household electricity). -
Page 33: Temperature Display
TEMPERATURE DISPLAY 7.4.1 ● With the system in the “OFF” position, press the °F °C Thermostat Key and the Mode Key at the same time to change from degrees F to C. ● 7.4.2 Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display. -
Page 34: Fan Speed
FAN SPEED If the appliance is equipped with a hot air circulating fan, °F °F the speed of the fan can be controlled by the remote system. The fan speed can be adjusted through six (6) speeds. ● 7.8.1 Use the Mode key to guide you to the fan control icon. -
Page 35: Low Battery / Manual Bypass
7.12 LOW BATTERY / MANUAL BYPASS The life span of the remote batteries depends on various factors: quality of the °F batteries, the number of ignitions, the number of charges to the room thermostat set point, etc. When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. -
Page 36: Rating Plate/Lighting Instruction Location
THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE L'APPAREIL DOIT ÉVACUER SES GAZ EN UTILISANT L'ENSEMBLE FRAMING MATERIALS. FOR FINISHING MATERIALS ARRIÉRE NAPOLEON VENT KITS. SEE OWNERS INSTALLATION MANUAL D'ÉVACUATION PROPRE A NAPOLEON. RÉFÉRER AU MANUEL SEE OWNERS MANUAL DESSUS, COTÉS & ARRIÈRE: SELON LES ESPACEURS FOR VENTING SPECIFICS. -
Page 37: Operating Instructions
9.0 OPERATING INSTRUCTIONS WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed. Assure that a continuous gas fl... -
Page 38: Maintenance
6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor. -
Page 39: Control Module Removal
11.2 CONTROL MODULE REMOVAL A. Remove inner access panel, see “INNER ACCESS PANEL” section. CONTROL B. Remove the 2 screws holding the control module in place, MODULE unplug and remove. C. Replace and reinstall components. NOTE: Control module ON/OFF switch should CONTROL always be in the “ON”... -
Page 40: Night Light
11.4 NIGHT LIGHT™ Your HD81 comes equipped with 2 “Night Lights™”. The lights have been pre-wired and are controlled from the remote control. If in the event the lamps or lens need replacing, follow the instructions below: A. Shut off breaker at main power supply GASKET B. -
Page 41: Adjustment
12.0 ADJUSTMENT 12.1 PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame. Turn in a clockwise FIGURE 12.1 direction to reduce the gas flow. Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. -
Page 42: Replacements
W725-0057 PROPANE GAS MODULATING ELEC. VALVE W725-0058 SPLIT FLOW VALVE W010-1797 FIRESTOP SPACER ASSEMBLY W010-1871 MAIN DOOR ASSEMBLY W010-1958 GLASS C/W GASKET W385-0334 NAPOLEON® LOGO W720-0062 PILOT TUBE W190-0029 IPI IGNITION BOARD W660-0069 CONTROL MODULE W660-0075 S-RECEIVER W707-0006 TRANSFORMER W660-0071... - Page 43 TERMINAL KIT REF NO. HD81 DESCRIPTION W010-0067 WALL SUPPORT ASSEMBLY ROOF TERMINAL KITS REF NO. HD81 DESCRIPTION GD622R WALL TERMINAL KIT GD610 1/12 TO 7/12 PITCH GD611 8/12 TO 12/12 PITCH GD612 FLAT ROOF W490-0075 8/10 AIR TERMINAL CONNECTOR W670-0008 8/10 TERMINAL W170-0016 STORM COLLAR...
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Page 44: Trouble Shooting
14.0 TROUBLE SHOOTING EFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM PROBLEM TEST SOLUTION - Reset by turning power source off then on. Remote controls Remote is locked out. Crystalite / Night light but no spark or flame. - Page 45 SYMPTOM PROBLEM TEST SOLUTION - Ensure exhaust bracket gasket seal. Exhaust fumes Fireplace is spilling. - Check door seal. smelled in room, headaches. - Check for exhaust blockage. - Check that venting is installed correctly. - Room is in negative pressure; increase fresh air supply. - Verify the wire for the sensor and the wire for the ignitor Pilot will not light.
- Page 46 SYMPTOM PROBLEM TEST SOLUTION - Verify that the incoming gas line ball valve is “Open”. Pilot sparks but Gas supply. Verify that the inlet pressure reading is within acceptable will not light. limits, inlet pressures must not exceed 14” W.C. - Verify the value and pilot assemblies are properly Module is not grounded.
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Page 47: Fireplace Service History
15.0 FIREPLACE SERVICE HISTORY 43.1 W415-0687 / A / 02.20.09... -
Page 48: Notes
16.0 NOTES 44.1 W415-0687 / A / 02.20.09...