Napoleon HD81NT Installation And Operating Instructions Manual
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Napoleon HD81NT Installation And Operating Instructions Manual

Napoleon HD81NT Installation And Operating Instructions Manual

Natural gas propane
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Download this manual See also: Installation Instructions and Operating Manual
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS HEATERS.
HD81NT

NATURAL GAS

HD81PT
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING
!
If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
1.22
W415-0687 / B / 11.03.10
1

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Summary of Contents for Napoleon HD81NT

  • Page 1: Natural Gas

    CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. INSTALLATION AND OPERATING INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS HEATERS. HD81NT NATURAL GAS HD81PT PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION VENTING VENTING LENGTHS AND COMPONENTS TYPICAL VENT INSTALLATION VENT TERMINAL CLEARANCES VENT APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES HORIZONTAL TERMINATION VERTICAL TERMINATION INSTALLATION WALL AND CEILING PROTECTION 4.1.1 HORIZONTAL INSTALLATION 4.1.2...

  • Page 3: Installation Overview

    1.0 INSTALLATION OVERVIEW See the section “FRAMING - See the section MINIMUM MANTEL “VENTING - VENTING CLEARANCES” LENGTHS AND AIR TERMINAL LOCATIONS” See the section “FRAMING” See the section “FRAMING - MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” for drywall (or other combustible material)”...

  • Page 4: Introduction

    2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi...

  • Page 5: Dimensions

    DIMENSIONS 24 5/8” 12 5/16” 52” 39” 40 3/8” 33 1/2” 14 3/4” 10 5/8” 1 1/2” 25 1/2” 26 3/8” 39” ELECTRICAL INLET 1 3/8” CONNECTION GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPENED OR REMOVED.

  • Page 6: General Information

    The installation must conform with local codes or, in We suggest that our gas absence of local codes, the National Gas and Propane hearth products be installed Installation Code CSA B149.1 in Canada, or the National and serviced by professionals Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

  • Page 7: Rating Plate Information

    APPAREIL. UTILISER AVEC LES CERTIFIED WITH THIS UNIT ONLY. HD81NT ATTENDEZ CINQ (5) MINUTES POUR QUE LE GAZ PUISSE S’ÉCHAPPER. SI VOUS DÉTECTEZ UNE WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS INCLUDING NEAR THE FLOOR,...

  • Page 8: Venting

    3.0 VENTING WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES.

  • Page 9: Typical Vent Installation

    TYPICAL VENT INSTALLATION 16” MINIMUM 40 FEET MAXIMUM 3 FEET MINIMUM 36” MAXIMUM 24” MINIMUM 64 1/4” PLUS RISE * 40 1/4” 40 1/4” 45.7 Refer to “VENTING” section. W415-0687 / B / 11.03.10...

  • Page 10: Vent Terminal Clearances

    VENT TERMINAL CLEARANCES COVERED BALCONY APPLICATIONS = 3 feet = 2 x ACTUAL feet INSTALLATIONS CANADA U.S.A. 12” 12” Clearance above grade, veranda porch, deck or balcony. 12” Δ 9” Δ Clearance to windows or doors that open. 12” * 12”...

  • Page 11: Vent Application Flow Chart

    VENT APPLICATION FLOW CHART TOP EXIT Horizontal Termination Vertical Termination Vertical rise is equal Vertical rise is equal Vertical rise is less Vertical rise is less to or greater than to or greater than than horizontal run than horizontal run the horizontal run the horizontal run Horizontal run +...

  • Page 12: Horizontal Termination

    HORIZONTAL TERMINATION ) < (V See graph to determine the required vertical Simple venting confi guration (only one 90° elbow) rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H...
  • Page 13 ) > (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H 147” REQUIRED VERTICAL RISE IN INCHES V 57” 24” 3’ 19.5’ 12.5’ HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V...

  • Page 14: Vertical Termination

    VERTICAL TERMINATION ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring one or more 90°...
  • Page 15 ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than two 90°...

  • Page 16: Installation

    4.0 INSTALLATION WARNING FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC.

  • Page 17: Horizontal Installation

    4.1.1 HORIZONTAL INSTALLATION WARNING THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP. TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE. This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal VENT location, cut and frame a hole in the exterior wall as...

  • Page 18: Using Flexible Vent Components

    USING FLEXIBLE VENT COMPONENTS WARNING DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS. KEEP IT PULLED TIGHT. SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE.

  • Page 19: Vertical Air Terminal Installation

    4.2.2 VERTICAL AIR TERMINAL INSTALLATION WARNING MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

  • Page 20: Appliance Vent Connection

    4.2.3 APPLIANCE VENT CONNECTION Install the inner fl ex pipe to the appliance. Secure with 3 screws #8 X 1/2” and fl at washers. Seal the joint and screw holes using the high SELF temperature sealant W573-0007 (not supplied). DRILLING SCREWS Install the outer fl...

  • Page 21: Gas Installation

    GAS INSTALLATION WARNING RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES. SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.

  • Page 22: Framing

    5.0 FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI- ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME.
  • Page 23 WARNING DO NOT BUILD INTO THIS AREA - IT MUST BE LEFT CLEAR TO PROVIDE ADEQUATE CLEARANCE FOR THE VENT IN THIS 14” WIDE AREA CENTERED ALONG THE FRONT OF THE FIREPLACE. NO COMBUSTIBLES ARE ALLOWED. FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING.

  • Page 24: Minimum Clearances To Combustibles

    MINIMUM CLEARANCES TO COMBUSTIBLES Maintain these minimum clearances to combustibles from appliance and vent surfaces: Appliance framing: Use steel stud framing provided. Non- Combustible Appliance fi nishing: Front - 7 5/8” to sides of appliance opening 15 3/4” to top of appliance opening Combustible Appliance fi...

  • Page 25: Steel Stud Framing Kit

    STEEL STUD FRAMING KIT REF NO. PART NO. DESCRIPTION DIMENSIONS W585-0269 STUD SHIELD 1” x 2” x 53” W650-0017 STUD, OUTSIDE STEEL 1 1/2” x 3 1/2” x 48 5/8” W650-0018 STUD, INSIDE STEEL 1 1/2” x 3 1/2” x 48 5/8” W650-0019 STUD, BOTTOM STEEL 1 1/2”...

  • Page 26: Attach Side Studs (Legs)

    5.3.2 ATTACH SIDE STUDS (LEGS) A. Attach the outside steel studs (2) to the top of the top steel stud (6). B. Fasten the outside steel studs (2) and inside steel studs (3) to the bottom steel studs (4). C. Attach the stud shield (1) to the top steel STUD SHIELD stud (6).

  • Page 27: Install Concrete Board Side And Center Panels

    5.3.4 INSTALL CONCRETE BOARD SIDE AND CENTER PANELS With the frame assembly in place use drywall screws (11) to install the concrete board center (10) and sides (9). 5.3.5 STEEL FRAMING KIT SIDE TWO Repeat sections “INSIDE FRAME ASSEMBLY” through “INSTALL CONCRETE BOARD SIDE AND CENTER PANELS “...

  • Page 28: Minimum Clearance To Combustible Enclosures

    MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES WARNING RISK OF FIRE! THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT COVER THE APPLIANCE OPENING. THE STEEL STUF FRAMING KITS WITH CEMENT BOARD PROVIDED MUST BE INSTALLED. IMPORTANT: The HD81 requires a minimum inside enclosure height of 84”, measured from the bottom of the appliance.

  • Page 29: Minimum Mantel Clearances

    COMBUSTIBLE MATERIAL STEEL STUD FRAMING NON-COMBUSTIBLE 15 3/4” MATERIAL 7 5/8” 39” 54 1/4” 49 1/4” 33 1/2” 7 5/8” MINIMUM MANTEL CLEARANCES WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT.

  • Page 30: Finishing

    6.0 FINISHING WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. DO NOT STRIKE, SLAM OR SCRATCH GLASS.

  • Page 31: Electrical Information

    7.0 ELECTRICAL INFORMATION WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE ELECTRICAL CIRCUIT. RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE APPLIANCE WALL SWITCH.

  • Page 32: Receptacle Wiring Diagram

    RECEPTACLE WIRING DIAGRAM NOTE: RECEIVER WIRE IS BUNDLED UP IN THE CONTROL BOX AND ELECTRICAL BOX NEEDS TO BE INSTALLED REMOTELY. FOR INSTALLATION SEE “REMOTE RECEIVER INSTALLATION” SECTION. (BLACK) 6 SCREWS 3 PRONGE WIRE NUTS TO REMOTE RECEIVER RECEPTACLE (WHITE) GROUND (GREEN) L1 (BLACK)

  • Page 33: Operation

    8.0 OPERATION GENERAL TRANSMITTER LAYOUT TRANSMISSION THERMOSTAT CHILD SAFETY OFF/ON/SMART LOCK OUT LOW BATTERY ROOM TEMPERATURE ALARM TEMPERATURE SET POINT/ LEVEL/ STATUS FLAME AUX. OUTPUT SPLIT VALVE 35.18 APPLIANCE OPERATION Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required as back up to household electricity).

  • Page 34: Temperature Display

    TEMPERATURE DISPLAY With the system in the “OFF” position, press the Thermostat Key and the Mode Key at the same °F °C time to change from degrees F to C. Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display.

  • Page 35: Fan Speed

    FAN SPEED If the appliance is equipped with a hot air circulating fan, the speed of the fan can be controlled by the remote °F °F system. The fan speed can be adjusted through six (6) speeds. Use the Mode key to guide you to the fan control icon.

  • Page 36: Low Battery / Manual Bypass

    8.12 LOW BATTERY / MANUAL BYPASS The life span of the remote batteries depends on various factors: quality of the °F batteries, the number of ignitions, the number of charges to the room thermostat set point, etc. When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost.

  • Page 37: Anti Condensation Control Switch

    8.16 ANTI CONDENSATION CONTROL SWITCH This appliance has the option to switch from an electronic ignition pilot to a standing pilot for cold climates. The anti condensation control switch is located between the side spacer and the main viewing door frame. Use the latch key to switch the pilot from one mode to the other.

  • Page 38: Operating Instructions

    9.0 OPERATING INSTRUCTIONS WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.

  • Page 39: Adjustment

    10.0 ADJUSTMENT 10.1 PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise direction to reduce the gas fl ow. Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter- clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point.

  • Page 40: Maintenance

    11.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

  • Page 41: Control Access

    11.1 CONTROL ACCESS 11.1.1 INNER ACCESS PANEL NOTE: A new gasket will be RETAINING BRACKETS required, when re-installing the access panel (see replacement parts). Remove one of the main doors, see “DOOR REMOVAL / INSTALLATION” section. Remove either the optional brick or ACCESS porcelain panel from the side PANEL...

  • Page 42: Control Module Removal

    11.3 CONTROL MODULE REMOVAL A. Remove inner access panel, see “INNER ACCESS PANEL” section. CONTROL B. Remove the 2 screws holding the control module in place, MODULE unplug and remove. C. Replace and reinstall components. NOTE: Control module ON/OFF switch should CONTROL always be in the “ON”...

  • Page 43: Glass / Door Replacement

    11.5 GLASS / DOOR REPLACEMENT WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION.

  • Page 44: Replacements

    12.0 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
  • Page 45 TERMINAL KIT REF NO. HD81 DESCRIPTION W010-0067 WALL SUPPORT ASSEMBLY ROOF TERMINAL KITS REF NO. HD81 DESCRIPTION GD622R WALL TERMINAL KIT GD610 1/12 TO 7/12 PITCH GD611 8/12 TO 12/12 PITCH GD612 FLAT ROOF W490-0075 8/10 AIR TERMINAL CONNECTOR W670-0008 8/10 TERMINAL W170-0016 STORM COLLAR...

  • Page 46: Trouble Shooting

    13.0 TROUBLE SHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS.
  • Page 47 SYMPTOM PROBLEM TEST SOLUTION Exhaust fumes Fireplace is spilling. Ensure exhaust bracket gasket seal. smelled in room, Check door seal. headaches. Check for exhaust blockage. Check that venting is installed correctly. Room is in negative pressure; increase fresh air supply. Pilot will not light.
  • Page 48 SYMPTOM PROBLEM TEST SOLUTION Pilot sparks but Gas supply. Verify that the incoming gas line ball valve is “Open”. will not light. Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14” W.C. Module is not grounded. Verify the value and pilot assemblies are properly grounded to the metal chassis of the fi...

  • Page 49: Warranty

    14.0 WARRANTY NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance Certifi cate. NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. The complete appliance is again thoroughly inspected by a qualifi...

  • Page 50: Service History

    15.0 SERVICE HISTORY 43.1 W415-0687 / B / 11.03.10...
  • Page 51 16.0 NOTES 44.1 W415-0687 / B / 11.03.10...
  • Page 52 44.1 W415-0687 / B / 11.03.10...

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