Carrier 58RAV Installation, Start-Up, And Operating Instructions Manual
Carrier 58RAV Installation, Start-Up, And Operating Instructions Manual

Carrier 58RAV Installation, Start-Up, And Operating Instructions Manual

Downflow/horizontal induced-combustion furnaces
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Installation, Start-Up, and Operating Instructions
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Index
SAFETY CONSIDERATIONS..................................................1-2
Clearances From Combustible Materials .................................1
Dimensional Drawing ...............................................................2
PROCEDURE........................................................................2-3
INTRODUCTION ..........................................................................3
LOCATION....................................................................................3
General ......................................................................................3
Location Relative to Cooling Equipment ................................3
Hazardous Locations.................................................................3
Unconfined Space .....................................................................4
Confined Space......................................................................4-5
Installation On a Concrete Slab ...............................................5
Installation On a Combustible Floor ....................................5-6
HORIZONTAL ATTIC INSTALLATION...................................6
Construct a Working Platform .................................................6
Install Furnace...........................................................................6
FILTER ARRANGEMENT .......................................................6-7
GAS PIPING...............................................................................7-8
ELECTRICAL CONNECTIONS ..................................................8
115-v Wiring.............................................................................8
24-v Wiring...............................................................................8
Accessories................................................................................8
VENTING ......................................................................................8
General.................................................................................9-10
Sequence Of Operation .....................................................10-12
Heating Mode..........................................................................10
Cooling Mode .........................................................................10
Continuous Blower Mode.......................................................10
Heat Pump Mode ....................................................................10
Start-up Procedures............................................................10-12
Adjustments .......................................................................12-14
Set Gas Input Rate..................................................................12
Set Temperature Rise ........................................................12-14
Set Thermostat Heat Anticipator............................................14
Check Safety Controls.......................................................14-15
Checklist..................................................................................15

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 565-863
Tab 6a 8a
Sizes 050-135, Series 151
Page
Printed in U.S.A.
Form 58RA-10SI
Downflow/Horizontal
Induced-Combustion Furnaces
®
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Table 1-Clearances From Combustible
Materials (In.)
UNIT SIZE
DOWNFLOW (In Alcove or Closet)
Sides
Single-Wall Vent
Type B-1 Double-Wall Vent
Back
Top
Front
Single-Wall Vent
Type B-1 Double-Wall Vent
Vent
Single-Wall Vent
Type B-1 Double-Wall Vent
HORIZONTAL (Attic, Alcove, or Crawlspace)
Sides *
Back
Top
Single-Wall Vent
Type B-1 Double-Wall Vent
Front‡
Single-Wall Vent
Type B-1 Double-Wall Vent
Vent
Single-Wall Vent
Type B-1 Double-Wall Vent
HORIZONTAL (In Closet)
Sides *
Back
Top
Single-Wall Vent
Type B-1 Double-Wall Vent
Front
Single-Wall Vent
Type B-1 Double-Wall Vent
Vent
Single-Wall Vent
Type B-1 Double-Wall Vent
* Indicates supply or return sides when furnace is in the horizontal position.
† Clearance shown is for outlet end. The inlet end must maintain 6-in.
minimum clearance from the vent to combustible materials when using
single-wall vent.
‡ Minimum 18-in. front clearance required for alcove.
NOTES:
1. Provide 30-in. front clearance for servicing. An open door in front of the
furnace can meet this requirement.
2. A minimum clearance of 3 in. must be provided in front of the furnace for
combustion air and proper operation.
3. Line contact is permitted as shown in Fig. 7.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA No.
54-1992/ANSI Z223.1-1992. In Canada, refer to the current
Pg 1
58RAV
ama
A PP R O VED
R
050 AND 070
096-135
1
0
0
0
0
0
1
1
6†
6†
3†
3†
6
6
1
1
1
0
0
0
1
1
1
1
6†
6†
3†
3†
6
6
1
1
1
1
0
0
2
2
2
2
6
6
3
3
6
6
1
1
8-95
Replaces: 58RA-9SI

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Table of Contents
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Summary of Contents for Carrier 58RAV

  • Page 1: Table Of Contents

    58RAV Downflow/Horizontal Induced-Combustion Furnaces Installation, Start-Up, and Operating Instructions Sizes 050-135, Series 151 NOTE: Read the entire instruction manual before starting the installation. This symbol → indicates a change since the last issue. Index Page ® A PP R O VED SAFETY CONSIDERATIONS..........1-2...
  • Page 2: Dimensional Drawing

    ″ ⁄ VENT CONNECTION ″ DIA ⁄ 20″ 2″ THERMOSTAT ″ ⁄ ″ ″ ⁄ WIRE ENTRY ⁄ INLET ″ DIA ⁄ ACCESSORY ″ ⁄ ″ DIA HOLE ⁄ POWER ENTRY ″ ⁄ ″ DIA ⁄ R.H. GAS ENTRY ″ DIA ⁄...
  • Page 3: Introduction

    → combustion and ventilation. Compounds of chlorine and The model 58RAV Series 151 Furnaces are available in sizes fluorine when burned with combustion air form acids which 50,000 through 135,000 Btuh input capacities.
  • Page 4: Unconfined Space

    (such as furnaces, clothes dryer, water heaters, etc.) in the space. † Minimum of 3-In. when type B-1 vent is used. For Example: A93387 Fig. 2—Air for Combustion and Ventilation MINIMUM SQ FT 58RAV FURNACE (Inside Air) WITH INPUT BTUH 7-1/2 FT CEILING For Example: 46,000...
  • Page 5: Supply-Air Plenum Installation (Downflow)

    * These dimensions apply when a model CB or CD Evaporator Coil casing is to be installed. A93388 Fig. 3—Air for Combustion and Ventilation (Outside Air) For Example: FURNACE 58RAV FURNACE FREE AREA PER ROUND PIPE INPUT BTUH OPENING (SQ IN.) (IN. DIA) 46,000 11.5...
  • Page 6: Horizontal Attic Installation

    CONSTRUCT A WORKING PLATFORM Construct working platform on location where all required furnace clearances are met. (See Table 1 and Fig. 7.) INSTALL FURNACE 1. Position furnace in desired location. FURNACE 2. Connect gas supply pipe. See Fig. 7 for typical piping entry. (OR COIL CASING WHEN USED) 3.
  • Page 7: Gas Piping

    Fig. 8 and Table 4 for horizontal applications. Horizontal filter Canadian installations must be installed in accordance with NSC- retainers must be field supplied. See Fig. 9 for downflow applica- NGPIC and all authorities having jurisdiction. tions. Refer to Table 5 for recommended gas pipe sizing. Risers should be used to connect to the furnace and to the meter.
  • Page 8: Electrical Connections

    NOTE: Proper polarity must be maintained for 115-v wiring. If polarity is incorrect, control center fault code indicator light will flash rapidly and furnace will not operate. The cabinet MUST have an uninterrupted or unbroken ground according to NEC ANSI/NFPA 70-1990 and Canadian Elec- trical Code CSA C22.1 or local codes to minimize personal SUPPLY injury if an electrical fault should occur.
  • Page 9: Start-Up, Adjustment, And Safety Check

    24-V THERMOSTAT TERMINALS TEST/TWIN HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX) LED OPERATION & DIAGNOSTIC LIGHT HARNESS CONNECTOR SEC-1 24-V TRANSFORMER SEC-2 3-AMP FUSE SPARE-1 COOL BLOWER SPEED HEAT SELECTION TERMINALS SPARE-2 EAC-1 EAC-ELECTRONIC AIR CLEANER TERMINALS (115-VAC 1.5 AMP MAX) 115-VAC (L1) EAC-2 POWER SUPPLY...
  • Page 10: Sequence Of Operation

    Before operating the furnace, check each manual reset switch for 2. Cooling mode continuity. If necessary, press the button to reset the switch. When the thermostat "calls for cooling," R-G and R-Y circuits The blower compartment door must be in place to complete the close.
  • Page 12: Adjustments

    (3.) Verify furnace model. Table 7 can only be used for NOT set manifold pressure less than 3.2-in. wc or model 58RAV Furnaces. more than 3.8-in. wc for natural gas. Make any major (4.) Check and verify orifice size in furnace. NEVER adjustments by changing main burner orifices.
  • Page 13 Table 7—Model 58RAV Orifice Size and Manifold Pressure for Correct Input Rate* (Tabulated Data Based on Altitude Up to 2000 ft and 23,000 Btuh Per Burner) SPECIFIC GRAVITY OF NATURAL GAS GAS HEAT VALUE 0.56 0.58 0.60 0.62 0.64 0.66 0.68...
  • Page 14: Set Thermostat Heat Anticipator

    Table 8—Gas Rate (Cu Ft/Hr) BURNER FLAME BURNER SIZE OF TEST DIAL SIZE OF TEST DIAL SECONDS SECONDS FOR 1 FOR 1 REVOLUTION REVOLUTION cu ft cu ft cu ft cu ft cu ft cu ft 1800 1636 1500 1385 1286 1200 1125...
  • Page 15: Checklist

    c. Turn on 115-v power to furnace. THERMOSTAT SUBBASE TERMINALS WITH d. Set thermostat to "call for heat" and wait 1 minute. When THERMOSTAT REMOVED pressure switch is functioning properly, hot surface ignitor should NOT glow and control center diagnostic light HOOK-AROUND VOLT/AMMETER flashes a 31 fault.
  • Page 16 [ ] Classroom Service Training A94328 Copyright 1995 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58ra10si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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