Transfer Drive Gear - Subaru 2009 IMPREZA Service Manual

MANUAL TRANSMISSION AND DIFFERENTIAL

10.Transfer Drive Gear

A: REMOVAL
1) Remove the manual transmission assembly
from the vehicle. <Ref. to 5MT-21, REMOVAL,
Manual Transmission Assembly.>
2) Remove the back-up light switch & neutral posi-
tion switch. <Ref. to 5MT-33, REMOVAL, Switches
and Harness.>
3) Remove the transfer case together with the ex-
tension case assembly. <Ref. to 5MT-36, REMOV-
AL, Transfer Case
Assembly.>
4) Remove the extension case assembly.
5) Remove the transfer driven gear.
6) Remove the transfer drive gear.
B: INSTALLATION
1) Install the transfer drive gear.
Tightening torque:
26 N·m (2.7 kgf-m, 19.2 ft-lb)
2) Install the transfer driven gear.
3) Install the extension case assembly.
4) Install the transfer case and the extension case
assembly. <Ref. to 5MT-36, INSTALLATION,
Transfer Case and Extension Case Assembly.>
5) Install the back-up light switch and the neutral
position switch. <Ref. to 5MT-33, INSTALLATION,
Switches and Harness.>
6) Install the manual transmission assembly to the
vehicle. <Ref. to 5MT-25, INSTALLATION, Manual
Transmission Assembly.>
Transfer Drive Gear
and Extension Case
MT-00133
MT-00133
5MT-40
C: DISASSEMBLY
1) Remove the snap ring.
2) Remove the ball bearing.
D: ASSEMBLY
1) Set the ST against the inner race of the bearing,
and install the drive shaft.
ST 398177700 INSTALLER
CAUTION:
Do not apply a load in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton).
2) Install the snap ring on the transfer drive shaft.
3) Inspect the clearance between the snap ring and
the ball bearing. <Ref. to 5MT-41, INSPECTION,
Transfer Drive Gear.>
MT-00135
MT-00136
ST
MT-00137