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WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be
installed in accordance with the manufacturer's instructions and the manufactured home construction
and safety standard, Title 24 CFR, Part 3280.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
21 DV RV Fireplace Manual
Installer:
After installation give this manual to the home-owner and
explain operation of this heater.
Copyright 2004, T.I.
$10.00
100-01158
Featuring the
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-S-56-5
ANSI Z21.88
• Built-In Direct Vent Fireplace
• Natural Gas or Propane
•
Residential or Mobile Home
4800 Harbour Pointe Blvd. SW
4040927
Mukilteo, WA 98275
TM
Burner
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Table of Contents
Related Manuals for FireplaceXtrordinair 21 DV RV
Summary of Contents for FireplaceXtrordinair 21 DV RV
- Page 1 Title 24 CFR, Part 3280. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance. 21 DV RV Fireplace Manual Installer: After installation give this manual to the home-owner and explain operation of this heater.
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Page 2: Introduction
Introduction Introduction We welcome you as a new owner of a 21 DV RV gas fireplace. In purchasing this fireplace you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the world over. -
Page 3: Table Of Contents
Table of Contents Introduction and Important Information Finalizing the Installation Introduction ............2 Glass Frame Removal and Installation ....32 Log Set Installation..........34 Safety Precautions Steps for Finalizing the Installation.......36 Safety Precautions ..........4 Pilot Flame Inspection ........36 Air Shutter Adjustment ........36 Features & Specifications Face Installation and Removal ......38 Features ............6 Operation... -
Page 4: Safety Precautions
Safety Precautions IF YOU SMELL GAS: Do not light any appliance Extinguish any open flame Do not touch any electrical switch or plug or unplug anything Open windows and vacate building Call gas supplier from neighbor's house, if not reached, call fire department This unit must be installed by a qualified installer to prevent the possibility of an explosion. - Page 5 Safety Precautions Do not place clothing or other Light the heater using the built- flammable items on or near in piezo igniter. Do not use the heater. Because this matches or any other external heater can be controlled by a device to light your heater.
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Page 6: Features & Specifications
Features and Specifications Features Installation Options • • Works During Power Outages (millivolt system) Residential or Mobile Home • High Efficiency • Straight or Corner Placement • Optional Thermostat or Remote Control • Flush or Recessed Face • Realistic "Wood Fire" Look •... -
Page 7: Installation Warnings
Installation (for qualified installers only) Installation Warnings • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. -
Page 8: Installation Overview
Installation (for qualified installers only) Installation Overview • All requirements below must be met. See the section "Minimum Framing Dimensions" See the section See the section "Mantel Requirements" "Vent Requirements" Insulation or drywall must not fill the 1/2" gap around the See the section sides of the fireplace. -
Page 9: Fireplace Placement Requirements
Installation (for qualified installers only) Fireplace Placement Requirements Minimum Framing Dimensions The fireplace requires a 1/2" space between the fireplace and the framing members (or other materials) along the sides and back of the fireplace. The stand-offs (and nailing brackets) may contact the framing members but no material may be placed into the 1/2"... -
Page 10: Nailing Brackets
Installation (for qualified installers only) Nailing Brackets There are three nailing brackets on the fireplace. Follow the directions below to prepare the nailing brackets. Once in place, nail or screw the nailing brackets to the framing. 1/2” Facing TOP VIEW Framing For installations using Fireplace... -
Page 11: Corner Installations
Installation (for qualified installers only) Minimum 1" Clearance Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration to the right 6" Typical (NOTE: all clearances still 6-1/2" Recommended apply). NOTE: When using a 45° elbow and venting directly to the rear, use the venting configuration NOTE: Max, 12"... -
Page 12: Gas Line Requirements
Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. •... -
Page 13: Optional Gas Line Location
Installation (for qualified installers only) Optional Gas Line Location Remove the access cover on the Remove the cover plate on the bottom 1/4" Nutdriver side of the fireplace. of the fireplace (save these nuts). HINT: remove the control cover for easier access. -
Page 14: Electrical Line Connection
Installation (for qualified installers only) Electrical Line Connection Insert the sheathed cable from the power source through this cable clamp. Once the wires are attached, tighten Remove the cover the clamp to secure the cable. from the fireplace junction box. Electrical Connector Standard... -
Page 15: Vent Requirements
Installation (for qualified installers only) Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system. -
Page 16: Vent Installation
Installation (for qualified installers only) Vent Installation • Slide the vent sections together and turn 1/4 turn until the sections lock in place. • Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired. •... -
Page 17: Approved Vent Configurations
Installation (for qualified installers only) Approved Vent Configurations Restrictor Position • A vent restrictor is built Adjustment into the appliance to Plate adjust the flow rate of exhaust gases. This Adjustment Bracket ensures proper This restrictor is in position 1 combustion for all vent configurations. -
Page 18: Vent Configurations With Vertical Termination
Installation (for qualified installers only) Vent Configurations with Vertical Termination • The diffuser must be removed. • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. • One 45° or 90° elbow may be used between horizontal sections (the maximum number of elbows is three). -
Page 19: Horizontal Termination - Lp (Propane)
Installation (for qualified installers only) Horizontal Termination - LP (Propane) • The diffuser must be removed. • 0 or 2 90° Elbows may be used. See "Horizontal Termination with 45° Elbow" if installing into a corner application. • If using a Snorkel Termination (14” or 36”) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations). -
Page 20: Horizontal Termination - Ng (Natural Gas)
Installation (for qualified installers only) Horizontal Termination - NG (Natural Gas) • 0 or 2 90° Elbows may be used. See "Horizontal Termination with 45° Elbow" if installing into a corner application. • If using a Snorkel Termination (14” or 36”) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations). -
Page 21: Horizontal Termination With 45° Elbow
Installation (for qualified installers only) Horizontal Termination with 45° Elbow - (NG or LP) • This type of installation requires (1) 45° elbow, a maximum 12" of horizontal vent, and horizontal termination. • Use restrictor position # 1. • When using NG, leave the diffuser installed. •... -
Page 22: Termination Requirements
Installation (for qualified installers only) Termination Requirements NOTE: Measure all clearances from the nearest edge of the exhaust hood. Roof Minimum 9" clearance from any door or window Surface Minimum 12" above any grade, veranda, porch, deck or balcony 11” Min. Minimum 3-3/8"... -
Page 23: Hearth Requirements
Installation (for qualified installers only) Hearth Requirements NOTE: The Looking Glass Face requires a raised fireplace - see "Dimensions" for details. Floor Mounted Fireplaces Do not build a hearth or other item above the baseplate (this area must remain clear for the access door). -
Page 24: Facing Requirements
Installation (for qualified installers only) Facing Requirements NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. -
Page 25: Facing - Fireplace Details
Installation (for qualified installers only) Facing - Fireplace Details Facing - Top View Fireplace 1/2" Nailing Bracket 1/2" Face White Tape Gasket (attached to fireplace) Facing - Side View Face Gasket Fireplace Wall Trim (1/16" thick) 1" 3/8" 1/8" Wall Trim ©... -
Page 26: Facing Detail - Drywall Facing
Installation (for qualified installers only) Facing Detail – Drywall Facing Recommended Order of Installation We recommend installing the facing (drywall, tile) under the notch at the front of the fireplace (“a”) - then install the sides and top (“b” and “c”) NOTE The facing tucks under the notch at the front of the fireplace... -
Page 27: Facing Detail - Tile Facing
Installation (for qualified installers only) Facing Detail – Tile Facing NOTE: Make sure to use the correct nailing bracket for this type Framing of facing (see “Nailing Bracket” for details). For this example the facing is 7/8" thick (3/8" tile plus 1/2" drywall). The framing is Top View - Tile Facing positioned 1"... -
Page 28: Facing Detail -Facing Over 1" Thick (Brick)
Installation (for qualified installers only) Facing Detail –Facing Over 1” Thick (Brick) WARNING: Any facing that extends in front of the faceplate on the sides or top must be non- combustible. NOTE: A 3/8” gap is required above the face for face installation. NOTE: Make sure to leave a 1/8"... -
Page 29: Mantel Requirements
Installation (for qualified installers only) Mantel Requirements • The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed below. • Use the table below to determine the maximum mantel depth allowed. -
Page 30: Installation Example - Build-Out (Dog-House)
Installation (for qualified installers only) Installation Example - Build-Out (Dog-House) • The framing, facing, and other building materials depicted below is for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View See “Vent Termination”... -
Page 31: Installation Example - Build-In
Installation (for qualified installers only) Installation Example - Build-In • The framing, facing, and other building materials depicted below is for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View See “Vent Termination” for full requirements. -
Page 32: Finalizing The Installation
Finalizing the Installation Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Insert the 1/4” key Spring Pin Open the four latches holding the glass into the spring frame in place (start with the two below Top of... - Page 33 Finalizing the Installation Glass Frame Removal and Installation (continued) The spring pin can come loose from the latch assembly. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the spring pin if it becomes loose. To re-install the spring pin, first insert this end into a 1/4”...
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Page 34: Log Set Installation
Finalizing the Installation Log Set Installation STEP A – Rear Log Installation Make sure the "cut out" on the bottom of the log installs over the pilot assembly. The rear log rests against the back and left side of the firebox walls. Push on the bottom of the log to insure it sits upright. - Page 35 Finalizing the Installation STEP B – Twig, Vertical Log, and Ember Installation Place the twig so the pin on the rear log inserts into the hole on the twig. Place the upright log as shown. When installed the top is parallel with the burner and there is a gap under the right "leg".
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Page 36: Steps For Finalizing The Installation
Finalizing the Installation Steps for Finalizing the Installation 1. Remove the glass (see page 32). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. - Page 37 Finalizing the Installation FINE TUNING THE EMBER-FYRE™ BURNER Each installation is affected by altitude, vent configuration, and fuel quality. Because of this, the restrictor and air shutter may need to be fine tuned to each installation. Follow the hints below to fine- tune the burner for optimum performance and aesthetics.
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Page 38: Face Installation And Removal
Finalizing the Installation 8. Attach the face following the directions below (see the directions included with the face for full details). Face Installation and Removal The face has hooks that hold it in place. Make sure the face locks in place when installing. Lift and rotate the face forward until the top brackets lock into the upper slots. -
Page 39: Operation
Operation Before You Begin • Read this entire manual before you use your new fireplace (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls The Pilot Flame can be found below the back log. -
Page 40: Starting The Pilot Flame
Operation Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". -
Page 41: Starting The Fireplace For The First Time
Operation Starting the Fireplace for the First Time • Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. -
Page 42: Adjusting The Blower Speed
Operation Adjusting the Blower Speed The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. HIGH Turn the dial all the Turn the dial all the... -
Page 43: Maintenance
Maintenance Maintaining Your Fireplace's Appearance Fingerprints or other marks left on the optional gold surface may become etched in place if they are not wiped clean prior to turning the fireplace on. Clean the gold with denatured alcohol and a soft cloth (with the fireplace cool). -
Page 44: Troubleshooting Table
Maintenance Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: A gas shut off valve is turned off Check all gas shut off valves Pilot Will Not Light The gas control knob isn't turned to "PILOT" See "Starting the Pilot Light" Step C The valve control knob isn't pushed in See "Starting the Pilot Light"... -
Page 45: How This Fireplace Works
Maintenance How this Fireplace Works This fireplace was designed with safety as the primary concern. Many of the components inside this fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace. What Turns the Main Burners On and Off This fireplace uses a millivolt system to control its operation (a millivolt is a very small amount of electricity). -
Page 46: Wiring Diagram
Maintenance Wiring Diagram Thermocouple Thermopile Piezo Igniter Millivolt Wiring On/Off Switch (for gas control valve) Brown Copper Co-Axial Wire Orange Spark Electrode White Pilot Hood 120 Volt Wiring Optional Remote Optional Control Thermostat Black (black) White Power In Common Molex (white) Connector Remote... -
Page 47: Safety Label
Safety Label Listing Label The safety (listing) label is attached to the operating tag (chained to the fireplace near the gas control valve). A copy is shown below © Travis Industries 4040927 100-01158... -
Page 48: Warranty
Warranty To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call. -
Page 49: Optional Equipment
Optional Equipment (for qualified installers only) LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. Remove the glass (see page 32). Remove the logs and coals (if installed - page 34) Remove the burner (see illustration below). - Page 50 Optional Equipment (for qualified installers only) Follow the directions below to replace the orifice. Slide the air shutter all the way to the left. Burner Orifice Manifold The new LP orifice has “56” stamped on it. Use a 1/2” open end wrench to Apply thread unscrew the burner orifice.
- Page 51 Optional Equipment (for qualified installers only) Install the logs Remove and discard the three screws using a Install the LP regulator. Use the screws and embers. slotted screwdriver of Torx T-20. included with the LP regulator. Tighten to approximately 25 Lbs. torque. Replace glass and face.
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Page 52: Firebox Liner
Optional Equipment (for qualified installers only) Firebox Liner WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. NOTE: The firebox liner is fragile – take care to prevent damage. NOTE: The firebox liner leaves a slight white residue when touched – make sure to clean the area and your hands after handling the liner. - Page 53 Optional Equipment (for qualified installers only) Install the liner following the directions below. (a) Tilt the liner forward and at a slight angle as you insert it into the firebox. Place the bottom left corner into the firebox first. (b) As you insert the liner, make sure the liner goes behind the pilot...
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Page 54: Index
Index Air Shutter Adjustment ........36 LP Conversion Instructions ........49 Blower Operation..........42 Maintaining Your Fireplace's Appearance ....43 Cap (Termination) Requirements......20 Mantel Requirements ..........29 Clearances ............9 Nailing Brackets ..........10 Condensation on Glass (see "Starting Fireplace") ..41 Odors (see "Normal Operating Odors")....42 Controls ............39 On / Off Operation ..........41 Corner Installations..........11 Packing List ............7...