Intermediate Housing Installation - Yamaha WaveRunner GP800R Service Manual

JET
PUMP
BEARING HOUSING
2. Install:
Intermediate drive shaft
Distance a:
9.5–10.5 mm (0.37–0.41 in)
NOTE:
Support the intermediate housing with
steel blocks 1 and press the driven cou-
pling shaft.
3. Install:
Oil seal 1 [8 mm (0.31 in)]
Oil seal 2 [10 mm (0.39 in)]
Distance a:
10.3–10.7 mm (0.41–0.42 in)
Distance b:
1.6–2.0 mm (0.06–0.08 in)

Intermediate housing installation

1. Install:
Intermediate housing
Shim
Installation steps:
Install the intermediate housing.
Measure the clearance a at each bolt
hole.
Install the suitable shim from the table
below.
Clearance a
0–0.2 mm
(0–0.008 in)
0.3–0.7 mm
(0.012–0.028 in)
0.8–1.2 mm
(0.031–0.047 in)
1.3–2.0 mm
(0.051–0.079 in)
NOTE:
Install the shim(s) to the original position if
the intermediate housing is not replaced.
6-21
E
Shim thickness
No need
0.5 mm
1.0 mm
1.5 mm