Main Components - Rinnai INFINITY 26i Service Manual

9. Main Components

1) Printed Circuit Board
• The Printed Circuit Board controls all operational functions including Air Supply Control, Gas Control,
Water Flow Measurement, Water Flow Control, Combustion System and all sensors and safety devices.
2) Gas Flow Control
• During normal operation, the PCB keeps the main solenoid valve open whilst there is flow through the
unit and the burner needs to be lit.
• Gas flow rate is controlled by the modulating valve assembly and three changeover solenoid valves to
always ensure constant outlet water temperature, regardless of flow rate or incoming water temperature.
• The modulating valve is electronically controlled by the PCB using signals from the water flow sensor,
water flow control device, bypass flow control device, water temperature thermistors and combustion
fan speed sensor. The modulating valve directs gas to the three changeover solenoid valves.
• The three changeover solenoid valves direct gas to each of the three burner banks independantly. Any
one, two or all of the solenoid valves may be open during operation.
• Gas flow is modulated between 4.4 and 54 kW by a combination of the modulating valve and
changeover solenoid positions.
• The maximum gas rate is predetermined and the appliance cannot be overloaded when correctly
installed.
3) Water Flow Control
• Water flow is detected by a turbine coupled to a magnetic pulse generating device.The magnetic pulses
are detected and counted by the PCB.The PCB calculates the exact water flow from the frequency of
pulses generated by the turbine, as well as the volume of water that has passed through the unit at any
instant during 'Bath Fill' operation. A minimum flow rate of 2.4 l/min is required for the burner to
ignite.
• Water flow control is achieved through the use of servo driven water flow and bypass valves.Both servo
motors are controlled by the PCB.The 'Water Flow Valve' restricts the flow of water into the heat
exchanger assembly if the programmed temperature cannot be achieved. Also, when the Bath Fill
function is activated, flow of water is stopped when the bath is full. During normal operation, cold water
from the inlet valve is mixed with hot water from the heat exchanger outlet.The 'Bypass Valve' mixes
the correct proportion of cold and hot water to ensure accurate hot water delivery temperature over the
available range of flow rates. The water flow and bypass valves are a combined assembly on the cold
water inlet of the appliance.
Infinity REU-V2632FFU / HD200I REU-V2632FFUC
Infinity 26i and HD50i
- 16 - Issue 1 - 8/09/03 ©Rinnai