Front Cushion Diagram; Front Cushion Construction; Front Cushion Disassembly; Staking The Pivot Dust Seal Cap - Honda C50 Shop Manual

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4.2
FRONT CUSHION
51
.2
FRONT CUSHION
6"Ym
lock
pin
Figure
4-8.
Fron c
~
-
c:-::ss
s=-
~-
_
1.
FRONT
CUSHION
CONSTRUCTION
The front
whee
l
axle
and
axle
nut
assembles
e cas- ::
_- ·-
-
-
----
-
-
-
::=
-,::; :e·s
o'
6202
radia
l
bal
l
bearings
and a
n
inte
gral bra
ke
drum
o
·~>e
:--::::-·
::·:: e ::-e
·::-
:::::-·::·-s
·
·
e ::·c
e
shoes a
nd
speedometer
gear.
The front
cushion,
in
contrast to the pre
io
s
pe
a.··~g
a-
uppe
eia
l,
·s
;-s'o .eo
.·. ·.;. o -
~-
a~d
loc
pin
to improve the cushioni
ng
effect.
In
oddciio-,
he upper
bol
which
hod
been
·orquea
from
e
f•on:
'or
side
is
eliminated
to afford
a
clean
appeara nce
.
o
.
Disassembly
11
I
Remove
the
fr ont
wheel in
acco
rdance
w
i
th sec-
tion 4.4a.
121
Remove the 6 mm lock
pin
and
7
mm lock
nut
.
and then the
front cushion
ioint
washer and
the
ioint rubber
A
can both
be
removed.
Next,
by
removing
the
f
ront arm pi
vot
bolt, and 8mm
X
42,
hex bo
ll
the front
cushion
and
the
front
suspension
ar
m
may
be
r emoved together
from the front fork.
t31
141
Remo ve
t he 8
mm
hex
nut a
nd
then
by
pulling
'
o
ut the
8 mm
hex
bo lt,
the f ront arm r ebound
stoppe
r may be removed from
the
front
fork.
By
removing the
8
mm hex
nu
t
and
the front
cushion
lower
bolt
;
the front cushion
and
the
fron
t suspension arm
may be
separated.
{Caution)
a
. When separating
the
front
suspension
arm fro
m
the
fro~t
cushion, core sho uld be
taken
to
pre vent the
front cushion
lower dust seal
cap,
dust
seal and distance
co
llar
from
dropping.
b
.
Remove
the pivot dust
seal
by
unlocking the
staking and remove th
e
dust
seal and
pivot
co llar.
{Fig. 4-10)
The
front
c ushion
disassembly
can be performed
by
removing t
he
f ront
cushion lo
ck
nut
and
th
en
r
emovin
g
the
front
cushion spring.
(Cauti
on)
The fro nt
damper bottom metal
sho
uld not b
e
disassembled
as
it
requires
specia
l
tools
and
the
component parts
a
re
not
sold individually.
pin
7mm
lock
nut
~
Figure
4-9.
f
ront
cushion
Staked area
~
ar
m p
i vot
d
u
st
sea
l
D
ust
sea
I
cap
Fr
o
nt ar
m
Figure
4
- I
U.
::.
oking
ue
fJovof
dust
seal
c
ap

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