Jøtul Scan 45i TSI Installation And Operation Instructions Manual

Direct vent gas fireplace insert scan trustart ignition™

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WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or loss of life.
– Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
– Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall be
installed in the same room as the appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is
supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Scan TruStart Ignition
Installation and

Operation Instructions

ATTENTION : CES INSTRUCTIONS DOIVENT
DEMUERER AVEC LE PROPRIÉTERE D'UNE
MAISON.
AVERTISSEMENT: Assurez-vous de bien suiv-
reles instructions données dans cette notice
pour réduire auninimum le risque d'incendie
ou d'explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.
– Ne pas entreposer ni utiliser d'essence ni
d'autres vapeurs ou liquides inflammables
dans le voisinage de cet appareil ou de tout
autre appareil.
– QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE
GAZ:
• Ne pas tenter d'allumer l'appareil.
• Ne touchez à aucum interrupteur. Ne
pas vous servir des téléphones se trou-
vant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournis-
seur de gaz depuis un voisin. Suivez les
instructions du fournisseur.
• Si vou ne pouvez rejoindre le fournis-
seur de gaz, appelez le service des incend-
ies.
– L'installatione l'entretien doivent être
assurés par un installateur ou un service
d'entretien qualifié ou par le fournisseur
de gaz.
139472_Rev_B 8.28.12
1

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Summary of Contents for Jøtul Scan 45i TSI

  • Page 1: Operation Instructions

    139472_Rev_B 8.28.12 Scan TruStart Ignition ™ Installation and Operation Instructions WARNING: If the information in these ATTENTION : CES INSTRUCTIONS DOIVENT instructions is not followed exactly, a fire DEMUERER AVEC LE PROPRIÉTERE D’UNE or explosion may result causing property MAISON. damage, personal injury or loss of life. AVERTISSEMENT: Assurez-vous de bien suiv- reles instructions données dans cette notice –...
  • Page 2: Installation & Service Tools

    Institute® (NFI) as NFI Gas • Piping which complies with local code Specialists. • Manual shut-off valve - T-Handle required in Massachusetts • Sediment trap - if required by code • Tee joint • Work Gloves • Pipe wrench • Safety glasses • Pipe sealant • Torx T-20 screwdriver • 10 mm open end wrench • Tin snips • 1/2”, 7/16” open end wrench 70.62% • Phillips head screwdriver • Flat head screwdriver • 1/4” nut driver Scan 45i TSI...
  • Page 3: Table Of Contents

    139472_Rev_B 8.28.12 Table of Contents Unpacking the Fireplace Installation & Service Tools ..2 Unpacking the Fireplace ....3 1. A Miscellaneous Hardware Kit is packed within the firebox crate. It contains: Specifications ........4 • Installation / Operation manual General Information ......5 • Fuel Conversion Kit, LP Safety Information ......6 2.
  • Page 4: Specifications

    Starfire Glass Ember Kit, Black ......#157272 Services of Middleton, Wisconsin. Starfire Glass Ember Kit, White......#157273 In addition, the Scan 45i TSI gas fireplace in- Tumbled Stone Kit ..........#157245 sert has been tested and listed as a direct vent gas Mirrored Panels ............
  • Page 5: General Information

    139472_Rev_B 8.28.12 General Information Installer l’appareil selon les codes ou reglements locaux, ou, en l’absence de tels reglements, selon les Codes d’installation CAN/CGA-B149. THIS HEATER MUST BE INSTALLED AND MAIN- TAINED BY A QUALIFIED SERVICE AGENCY. 5. Do not operate this fireplace if any part of it has been under water. DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THIS APPLIANCE OR ITS COM- Immediately call a qualified service technician to PONENTS.
  • Page 6: Safety Information

    139472_Rev_B 8.28.12 Safety Information  Due to the high operating temperatures this appliance  Any safety screen, glass or guard removed for servicing should be located out of traffic and away from the appliance must be replaced prior to operating the furniture, draperies, etc. Maintain proper clearance to appliance. combustible mantels and fireplace trim.  Do not slam or strike the glass panel.  Children and adults should be alerted to the hazards  This appliance is NOT for use with aftermarket glass of high surface temperatures and should stay away to...
  • Page 7: Installation Fireplace Requirements

    139472_Rev_B 8.28.12 20 1/2” Leg Leveling Bracket Note: (520) Two right and left brackets are factory installed. 3 5/8” The brackets allow the insert to be raised up to (92) 2 1/2” off of the hearth. 15” Also note that use of the leveling brackets (381) will affect required minimum clearance to combustible top trim and mantle construction.
  • Page 8: Hearth Protection

    Always maintain the proper clearances to allow for the flow of ventilation air around the insert. Hearth Requirements Hearth protection in front of the Scan 45i TSI must be composed of any noncombustible material extending a minimum 36” wide. Hearth protection must extend a minimum 18” forward of the firebox glass panel.
  • Page 9: Clearances

    139472_Rev_B 8.28.12 Mantel and Top Trim Clearances Measure clearances from the finished floor of the fire- MANTEL place opening. AREA A: 53 1/2” (1359 mm) 1” B: 52” (1321 mm) 3.5” 5.5” C: 50 1/2” (1283 mm) 7.5” 9.5” D: 49” (1245 mm) 11.5” E: 47 1/2” (1207 mm) F: 45”...
  • Page 10: Vent Guidelines

    139472_Rev_B 8.28.12 Vent Guidelines Vent Installation Procedure • All vent components must be installed in accordance This appliance must be vented through dual 3 inch with the terms of their listing and manufacturer’s flexible gas aluminum liners listed for use with gas instructions. appliances. • The minimum height of termination cap from the The co-linear installation includes a pair of 3 inch top of the unit shall be no less than 10’, and the maxi- flex ducts that run from the insert up through the mum height shall be no more than 40’.
  • Page 11: Masonry Fireplaces

    139472_Rev_B 8.28.12 Venting through a Masonry Fireplace IMPORTANT NOTICE: 1. Measure height of the chimney to fireplace opening. INSTALLATION OF A HIGH-WIND TERMINATION CAP Determine if both the intake and exhaust will be IS RECOMMENDED FOR ALL IPI APPLIANCES. IF USING extended to the top of the chimney.
  • Page 12: Prefabricated Fireplaces

    139472_Rev_B 8.28.12 Prefabricated Fireplace Installation IMPORTANT NOTICE: IMPORTANT: INSTALLATION OF A HIGH-WIND TERMINATION CAP IS RECOMMENDED FOR ALL IPI APPLIANCES. IF USING BEFORE STARTING THIS INSTALLATION, MAKE SURE THAT SIMPSON DURA-VENT, AN ADDITIONAL WIND SCREEN A GAS LINE CAN BE INSTALLED OR IS INSTALLED TO THE #46DVA-VWG IS ALSO RECOMMENDED. FIREBOX. THIS SHOULD ONLY BE DONE BY A QUALIFIED OR LICENSED PLUMBER OR GAS FITTER. A factory-built fireplace will require modification prior to installation of the insert. Exhaust Modification 1.
  • Page 13: Vent Connection

    139472_Rev_B 8.28.12 Vent Connection Prefabricated Fireplace Vent Procedure 1. Measure height of the chimney to fireplace open- Wear Safety Gloves! ing. Determine if both the intake and exhaust 1. Push the insert partially into the fireplace cavity, will be extended to the top of the chimney. leaving access to the duct collars.
  • Page 14: Gas Connection

    Correct gas pressure is essential for efficient and safe See fig. 11 and 12. operation of the Scan 45i TSI gas insert. It is important For your convenience, the Scan 45i TSI is shipped that the correct pressure is established at the time of the with a length of 3/8” cast iron nipple and a 24” length of...
  • Page 15 139472_Rev_B 8.28.12 Symptoms of incorrect gas pressure include: Insufficient gas pressure: • Small pilot flame which can result in poor pilot rectification and/or frequent burner outages. • Little variation in flame picture between HI and LO regulator settings. • Insufficient gas to support more than one ap- pliance causing nuisance outages or gas surges. Excessive gas pressure: • Permanent damage to valve causing complete appliance shut down. • Too large a pilot flame resulting in overheating of the flame sensor and consequent shut down. • Sooting due to impingement and/or incorrect fuel to air mix.
  • Page 16: Fuel Conversion

    SIT Proflame 880 Valve Rating Specifications: Min. Input Rate, 0 - 2000 ft. 12,750 21,000 The Scan 45i TSI is shipped from the factory equipped Max. Input Rate, 0 - 2000 ft. 33,000 33,000 to burn Natural gas. Fuel Conversion Kits are available Max.
  • Page 17 139472_Rev_B 8.28.12 Pilot Head Ignitor Pilot Orifice Flame Sensor Orifice Holder Shutter Burner Orifice Figure 15. Fuel conversion components and assemblies 7. Change the Air Shutter position: Lift the shutter tube up in its hinge pin slots and turn the tube over, so that the appropriate fuel type indicator (LP or NG) is orient- ed facing you. See fig. 17. Push the shutter all the way back over the burner orifice.
  • Page 18: High Altitude Adjustment

    139472_Rev_B 8.28.12 High Altitude Adjustment ORIFICE JØTUL When installing this appliance at altitude above 2000 ELEVATION GAS TYPE SIZE PART NO. feet, it is necessary to compensate for the thinner air 0 - 2000’ (less volume of air per cubic foot). Higher altitudes affect NATURAL 220641 (0 - 619m)
  • Page 19: Flame Picture Adjustment

    Opening the air shutter - will generate a flame that is blue and transparent, or an “anemic” flame. This flame is generally more efficient, but not very attractive. We recommend the following settings for the Scan 45i TSI gas insert: Figure 21. Proper flame picture - Glass Embers. Propane: 3/16” open Natural Gas: 1/16” open Run the insert for a minimum of 15 to 20 minutes for an accurate representation of the flame appearance.
  • Page 20: Optional Glass Panel Kits

    139472_Rev_B 8.28.12 Install Optional Glass Panels #157269 Mirrored Panels #157270 Black Reflective Panels #157271 Black Reflective Panels, Decorative Kit Contents: • Left and Right Panels • Rear Panel • White Cotton Gloves Tools Required: Figure 23. Remove the left and right Burner Bracket nuts. • 1/4” socket driver • 10 mm socket wrench CAUTION ! HANDLE THE PANELS USING THE WHITE COTTON GLOVES SUPPLIED.
  • Page 21: Burner Media Installation

    139472_Rev_B 8.28.12 Starfire Glass Embers Tumbled Stones Kit #157245 #157272, Black NOTE: Install the optional Reflective Glass Panels before #157273, White installing the stones. Spread the stones evenly around the burner media tray. NOTE: Install the optional Reflective Glass Panels before installing the stones. Spread the glass embers evenly around the burner CAUTION: Take care to avoid blocking the burner media tray.
  • Page 22: Wall Thermostat

    NOTE: DISCONNECT POWER TO THE UNIT BEFORE The optional Jøtul Remote Control can be used with the INSTALLING THE THERMOSTAT. Scan 45i TSI, however, the receiver must be installed outside of the firebox cabinet. Use only a 750 millivolt DC two-wire circuit thermostat.
  • Page 23: Surround Assembly

    139472_Rev_B 8.28.12 Standard or Trimmable Backing Plate Front Assembly Leveling Brackets Riser Bar Figure 32. Open the Controls Access Panel and hang the Figure 29. Adjusting the Leveling Brackets. Front Assembly on the front of the surround brackets. Control Doors NOTE: Engage Surround Panel THE OPTIONAL FULL-PANEL CONTROL DOOR MAY tabs with these slots.
  • Page 24: Burner Controls

    139472_Rev_B 8.28.12 Fireplace Operation Burner Controls • Burner function may be manually controlled by placing the burner switch in the ON/OFF position, fig. 33. In the ON position, the preheat light will come on indicating Draw Collar activity. Within about 2-3 minutes, the pilot will ignite followed by main burner ignition. This Figure 33.
  • Page 25: System Check

    THE GLASS REMOVED, CRACKED OR BROKEN. Blower Operation Accent Lamps The Scan 45i TSI is equipped with a 125 cfm heat-activat- Twin accent lamps are controlled by the switch and ed blower. The power cord should be connected to the dimmer located to the left of the blower controls.
  • Page 26: Maintenance

    139472_Rev_B 8.28.12 Maintenance DO NOT USE ABRASIVE OR AMMONIA BASED CLEANING CAUTION: SOLUTIONS. TAKE CARE NOT TO SCRATCH THE GLASS THE IGNITION SYSTEM OF THIS APPLIANCE CARRIES SURFACE. LIVE VOLTAGE. ALWAYS TURN OFF THE GAS SUPPLY TO THE INSERT AND DISCONNECT THE POWER Glass Replacement SOURCE BEFORE ANY SERVICE WORK IS PERFORMED, INCLUDING BATTERY REPLACEMENT. To remove the glass panel or glass gasket: 1.
  • Page 27: Illustrated Part Breakdown

    139472_Rev_B 8.28.12 Scan 45i TSI Replacement Parts ONLY USE REPLACEMENT PARTS PROVIDED BY AN AUTHORIZED SCAN DEALER. Figure 39. Burner, Spud and Draw Collar Assemblies No. Part Number Description No. Part Number Description 223231 Orifice Holder, Drop In Assembly, 12.5 in. tube...
  • Page 28 139472_Rev_B 8.28.12 Figure 40. Dimmer & Blower Controls Assembly Figure 42. Lamp Assembly No. Part Number Description 117917 Screw, HWH SMA 8 x 1/2 SL Blk Oxide 22397092 Light Shade, Matte Black 118015 Screw,PH SMA #7x1/2 Zinc 157323 Light Fixture, High Temperature 222943 Light Bulb, 130 Volt, 50 Watt 222977 Gasket, Light Kit 222974 Glass, Ceramic, Light Fixture 22297592 Glass Retainer, Light Fixture - Matte Black 117968 Nut, M6 Serrated Flange plain No. Part Number Description 224103 Heat Shield, AC Controls 1,2,4-11 157438 Control Assembly, Complete - TSI...
  • Page 29: Appendix

    Lamp Pilot IPI/DC STAT Pilot Mode Burner Rheostat NOTE: Lamps Circled numbers Supply Lamp correspond to labels attached to the wire leads. Control Box Circuit MANUAL STAT Blower Blower Switch Snapstat Rheostat Figure 44. Scan 45i TSI System Wiring Diagram.
  • Page 30: Warranty Statement

    139472_Rev_B 8.28.12 Scan Gas Product 2) Damage due to incorrect installations not in conformance with the installation instructions contained in this owner’s manual or local and/or national fire and building regulations. Limited Warranty 3) Damage due to service performed by an installer, service agency or gas supplier, unless otherwise agreed to in writing by JØTUL. 4) Labor or other costs associated with the repair of gas controls, plumbing, This warranty policy applies to gas products identified by burners, log set, or sheet metal firebox beyond the warranty period. Jøtul, Scan, and Atra trade names, as set forth below. 5) Damage caused by unauthorized modification, use or repair. A. Cast Iron, Steel Doors, Surround Components, Firebox: 6) Damage to enameled surfaces caused by improper operation or misuse, Jøtul North America Inc. (JØTUL) warrants, to the original including use that is not in conformance with the operating instructions contained in this owner’s manual. Such damage can typically be identified by retail purchaser, that those components of the Jøtul, Scan, bubbling, cracking, or discoloration of the enamel finish. or Atra Gas Stove or Fireplace specified above will be free of 7) Costs incurred by travel time and/or loss of service. defects in material and workmanship for a period of five (5) 8) Damage incurred while the Jøtul, Scan, or Atra Gas Stove or Fireplace is in years from the date of purchase. This warranty is subject transit. to the terms, exclusions and limitations set forth in the IN NO EVENT SHALL JØTUL, ITS PARENT COMPANY, SHAREHOLDERS, following text. AFFILIATES, OFFICERS, EMPLOYEES, AGENTS OR REPRESENTATIVES BE B. Burner, Burner Treatments, Firebox Panels: LIABLE OR RESPONSIBLE TO YOU FOR ANY SPECIAL, INDIRECT, INCIDENTAL, CONSEQUENTIAL, PUNITIVE OR OTHER SIMILAR DAMAGES, INCLUDING, BUT JØTUL warrants, to the original retail purchaser, that NOT LIMITED TO, LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY,...
  • Page 31: Lighting Instructions

    139472_Rev_B 8.28.12 LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING. WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance is equipped with an ignition device which automatically lights the pilot. C.
  • Page 32 139472_Rev_B 8.28.12 This appliance must be installed in conformance with local and national building regulations. Before beginning the installation, it is important that these instructions be carefully read and understood. Jøtul maintains a policy of continual product development. Consequently, products may differ in specification, color or type of accessories from those illustrated or described in various publications.

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