Periodic Inspection And Adjustment; Introduction; Periodic Maintenance/Lubrication Intervals - Yamaha TDM850'99 4TX-AE3 Service Manual

PERIODIC MAINTENANCE/LUBRICATION INTERVALS

PERIODIC INSPECTION AND ADJUSTMENT

INTRODUCTION

This chapter includes all information necessary to perform recommended inspection and adjustments.
These preventive maintenance procedures, if followed, will ensure more reliable vehicle operation and a
longer service life. The need for costly overhaul work will be greatly reduced. This information applies to
vehicles already in service as well as new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
NO. ITEM
1 * Fuel line
2 * Fuel filter
3 Spark plugs
4 * Valves
5 Air filter
6 Clutch
7 * Front brake
8 * Rear brake
9 * Wheels
10 * Tires
11 * Wheel bearings
12 * Swingarm
13 Drive chain
14 * Steering bearings
15 * Chassis fasteners
16 Sidestand
17 * Sidestand switch
18 * Front fork
Rear shock absorber
19 *
assembly
Rear shock absorber
20 *
assembly pivoting
points
CHECKS AND MAINTENANCE JOBS
S Check fuel hoses for cracks or damage.
S Replace if necessary.
S Check condition.
S Replace if necessary.
S Check condition.
S Clean, regap or replace if necessary.
S Check valve clearance.
S Adjust if necessary.
S Clean or replace if necessary.
S Check operation.
S Adjust or replace cable.
S Check operation, fluid level and vehicle for fluid leakage.
S Correct accordingly.
S Replace brake pads if necessary.
S Check operation, fluid level and vehicle for fluid leakage.
S Correct accordingly.
S Replace brake pads if necessary.
S Check balance, runout and for damage.
S Rebalance or replace if necessary.
S Check tread depth and for damage.
S Replace if necessary.
S Check air pressure.
S Correct if necessary.
S Check bearing for looseness or damage.
S Replace if necessary.
S Check swingram pivoting point for play.
S Correct if necessary.
S Lubricate with molybdenum disulfide grease every 24,000 km
or 24 months (whichever comes first).
S Check chain slack.
S Adjust if necessary. Make sure that the rear wheel is properly
aligned.
S Clean and lubricate.
S Check bearing play and steering for roughness.
S Correct accordingly.
S Lubricate with lithium soap base grease every 24,000 km or
24 months (whichever comes first).
S Make sure that all nuts, bolts and screws are properly tight ened.
S Tighten if necessary.
S Check operation.
S Lubricate and repair if necessary.
S Check operation.
S Replace if necessary.
S Check operation and for oil leakage.
S Correct accordingly.
S Check operation and shock absorber for oil leakage.
S Replace shock absorber assembly if necessary.
S Check operation.
S Lubricate with molybdenum disulfide grease every 24,000 km
or 24 months (whichever comes first).
INTRODUCTION/
–13–
INSP
ADJ
EVERY
6,000 km
INITIAL
or
(1,000 km)
6 months
(whichever
comes first)
Every 42,000 km or 42 months
(whichever comes first)
Every 500 km and after washing the
motorcycle or riding in the rain
12,000 km
or
12 months
(whichever
comes first)