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Remcor SID350A/35S Operator's Manual

Spiral ice icemaker--dispenser
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Operator' s Manual
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.CorneliusParts.COM
WWW.ICeCubes.NET
(866) 423-6253
(623) 869-8881
Part No. 91626
Revised June, 1997
Revision B
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
REMCOR INC: 8/95
SPIRAL ICE ICEMAKER--DISPENSER
MODEL NUMBER:SID350A/35S
SID350W/35S,
SID350A/35S-B
SID350W/35S-B
PRINTED IN U.S.A

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  • Page 1 SPIRAL ICE ICEMAKER--DISPENSER MODEL NUMBER:SID350A/35S SID350W/35S, SID350A/35S-B SID350W/35S-B Operator’ s Manual Distributed By: Commercial Refrigeration Service, Inc. WWW.CorneliusParts.COM WWW.ICeCubes.NET (866) 423-6253 (623) 869-8881 Part No. 91626 Revised June, 1997 Revision B THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment REMCOR INC: 8/95 PRINTED IN U.S.A...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page SAFETY PRECAUTIONS ........... DESCRIPTION .
  • Page 3 TABLE OF CONTENTS (cont’ d) LIST OF TABLES Page TABLE 1. SPECIFICATIONS ..........TABLE 2.

  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS Always disconnect power to the dispenser before servicing or cleaning. Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when the dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice.

  • Page 5: Description

    DESCRIPTION The REMCOR S.I.D. (Spiral Icemaker Dispenser) is a unique, self-contained, counter-top style unit which auto- matically makes hard, clear cube-quality ice and stores it in a sealed hopper for sanitary dispensing. The ice is made by a new, patented process on a spiral shaped stainless steel evaporator and produces tube cube quality ice on the outside of the tubes.

  • Page 6: Installation

    30-90 PSIG. Install a pressure regulating valve if above this range! IMPORTANT: To insure proper icemaker operation and also to reduce the frequency of water-related service problems, a water filter should be installed. REMCOR recommends the use of one of the following basic systems.

  • Page 7: Figure 1. Sid 350 / 35S

    11.500 .500 39.625 10.625 13.500 3.500 18.188 3-MIN 27.875 1. Minimum 3”clearance must be provided at the rear of unit. (air flow out) 2. Inlet air flow may only be restricted on one side. (at least one side must be open for proper performance) 3.

  • Page 8: Figure 2. Sid 350 / 35S-B

    11.500 .500 39.625 10.625 13.500 8.250 3.500 18.188 3-MIN 27.875 1. Minimum 3”clearance must be provided at the rear of unit. (air flow out) 2. Inlet air flow may only be restricted on one side. (at least one side must be open for proper performance) 3.

  • Page 9: Figure 3. Mounting Template Sid 350A/35, Sid 350W/35, Sid 350A/35S-B, Sid 350W / 35S-B

    POWER CORD 1 5/8 MIN DIA. CLEARANCE HOLE 17 29/32 2 7/16 2 1/4 5 3/4 16 13/32 1 17/64 2 37/64 9 27/32 *SINK DRAIN AND 12 3/8 DRAIN COLLECTOR ICEMAKER WATER-IN OPENING 3/8 O.D. TUBE COMP 16 11/16 FITTING 1 1/4 DIA.

  • Page 10: Beverage System

    BEVERAGE SYSTEM “ B”models contain beverage faucets only and must be supplied with cold product from any remote cold plate or refrigerated soda factory. Installation 1. Locate the required openings in the counter top for the beverage lines as shown in Figure 2. 2.

  • Page 11: Figure 4. Beverage System Schematic " -B"Models

    91626...

  • Page 12: Operating Instructions

    OPERATING INSTRUCTIONS A temperature sensing control bulb, located in the storage hopper, starts and stop the icemaking process (com- pressor) in response to the ice level in the hopper. With this ice level control “ calling”for ice (hopper ice level is low), the total cycle timer is energized.

  • Page 13: Figure 5. Sid 350/35 115/1/ 60 Hz Schematic

    STOP/ BIN T’ STAT CONDENSER FAN (AIR- -COOLED) TOTAL CYCLE ADJUSTMENT COMPRESSOR START CAP START RELAY REPEAT CYCLE TIMER (RCT) AIR PUMP CLEAN HG SOL VALVE FILL SWITCH WATER FILL VALVE INTERVAL TIMER (IT) HARVEST MOTOR BLUE AGITATOR MOTOR BLUE HARVEST ADJUSTMENT VEND SWITCH...

  • Page 14: Figure 6. Sid 350/35 115/1/60 Hz Wiring

    HARVEST MOTOR BLUE T”STAT AIR PUMP WATER FILL VALVE GATE LOW PRESSURE SOLENOID SAFETY CONTROL NEUTRAL/WHITE NC NO BLUE HIGH PRESSURE SAFETY CONTROL COND. FAN MOTOR AIR COOLED C NO NC COMPRESSOR ELECTRIC BOX BLUE COMPRESSOR START CAP. STOP COMPRESSOR MOTOR START RELAY...

  • Page 15: Figure 7. Refrigeration Schematic

    LOW PRESSURE HOT GAS SERVICE PORT HIGH HIGH SIDE SOLENOID PRESSURE SERVICE VALVE PRESSURE CONTROL PORT CONTROL AIR- -COOLED MODELS CONDENSER COMPRESSOR CONDENSER TXV PRESSURE TXV BULB FILTER/DRIER WATER- -COOLED MODELS PRESSURE REGULATING EVAPORATOR VALVE SUCTION CITY ACCUMULATOR WATER EXPANSION VALVE(TXV) DRAIN FIGURE 7.

  • Page 16: Maintenance

    MAINTENANCE It is recommended that the air cooled condenser be cleaned every 3 months or sooner depending on the oper- ating environment for proper refrigeration system performance, Check that this condenser is free of dirt/foreign material that could cause air flow blockage. cleaning of the icemaker is recommended on a regular basis not only for sanitary reasons but also to maintain the performance of the unit.

  • Page 17: Dispenser Section

    9. Open drain line. To avoid splash, drain the drain line to a separate container. 10. Push fill switch and hold for 6 minutes to flush solution out of evaporator. Drain line should be in the drain collector. 11. Plug drain line. 12.
  • Page 18 3. Disconnect the syrup tanks from the system. 4. Energize the beverage faucets to purge the remaining soda in the system. 5. Use a clean 5 gallon tank for each of the following. Cleaning tank - fill with hot (120° - 140° ) potable water. Sanitation Tank - Fill with a chlorine sanitizing solution in the strength of 1/2 ounce of household bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water (200 PPM).

  • Page 19: Maintenance And Adjustments

    MAINTENANCE AND ADJUSTMENTS THERMOSTAT ALTITUDE ADJUSTMENT Bin Stat IMPORTANT: Adjust the bin t’ stat setting only if storage hopper overfill is a problem. 1. Remove the top plastic cover. 2. The adjustment screw is located at the right upper rear corner of the unit behind the hopper-evaporator partition.

  • Page 20: Service Procedures

    5. Pour hot water into the evaporator ice exit opening. it will be necessary to use either a funnel or a container with a spout. Fill the evaporator completely. 6. Drain the evaporator. Repeat steps 5 and 6 as required to insure that all of the ice in the evaporator is melted.

  • Page 21: Condenser (Air Cooled)

    Condenser (air cooled) The condenser should only have to be replaced if it has been physically damaged to the point that repair is not practical. Use a fine comb to straighten bent/pushed-in areas. If replacement if necessary, the following equip- ment is required: vacuum pump, refrigeration manifold with gauges, brazing equipment and various hand tools.
  • Page 22 Cleaning the Condenser (air cooled) 1. Disconnect power to the unit. 2. Remove the right side and rear panels. 3. Remove all dirt/foreign matter build-up from the condenser fins (fan side). Be careful not to damage the fins. It is recommended that a power vacuum cleaner with a “ crevice”tool attachment be used. Condenser Fan Motor WARNING: Electrical power is no to the unit fro the following procedure.
  • Page 23 Expansion Valve TXV (Cont’ d) 4. Observe that the unit functions normally in both the icemaking and harvest cycle; specifically that suction and discharge pressures are in the range of 37-17 PSIG and 200-280 PSIG. water fill valve The water fill valve is located on the condensing unit assembly base, behind the compressor. To check for prop- er operation, put the “...
  • Page 24 VOM on RX100,000 scale - no continuity - replace capacitor (open). Overload (TP) 1 & 3 - no continuity - replace TP (open). Compressor C & shell - continuity replace compressor (grounded motor). Check the continuity of the wires removed and reconnect to the proper terminals. If all of the above tests prove satisfactory and compressor still fails to operate properly, change the start relay as the new relay will eliminate and faulty electrical characteristics, such as improper pick-up or drop-out which cannot be determined by the above tests.
  • Page 25 Cycle Timers The following procedure is to check for the proper functioning of the cycle timers. (A voltmeter is required): WARNING: Electrical power is on to the unit for this procedure. Avoid the contact with uninsulated parts in the electrical control box. 1.

  • Page 26: Troubleshooting Guide

    4. If, after checking all indicated causes, the problem is not resolved, it is recommended that you retry a se- cond time, carefully evaluating the symptoms and modifying your answers as necessary. 5. If you are unable to resolve a problem after several attempts, contact REMCOR customer service for as- sistance.
  • Page 27 START NO OPERATION OF ANY COMPONENT DOES UNIT OPERATE GO TO 1 ICEMAKER ABNORMAL. DISPENSER AND BEVERAGE WORK NORMALLY IS ICEMAKER O.K. GO TO 2 DOES NOT DISPENSE. ICEMAKER WORKS O.K. DISPENSER O.K. GO TO 1 GO TO 3 PROBLEM WITH BEVERAGE BEVERAGE FAUCETS OR DRINK QUALITY.
  • Page 28 1. TOTALLY INOPERATIVE POWER PRESENT AT RECEPTACLE SUPPLY FUSE CHECK OR LOOSE CONNECTION BLOWN (OR C/B OR BROKEN WIRE INSIDE UNIT TRIPPED)? IS LINE VOLTAGE WITHIN ¦ 10% OF CHECK FOR LOOSE CONNECTION NAMEPLATE OR BROKEN WIRE IN SUPPLY VOLTAGE? WIRING TO UNIT.
  • Page 29 2.A ICEMAKER INOPERATIVE “RUN” “STOP” “RUN/STOP” HOPPER PUT SWITCH IN SWITCH FULL? “RUN” POSITION. NORMAL SHUTOFF ON IS BIN BIN THERMOSTAT. THERMOSTAT OPEN CHECK THERMOSTAT ADJUSTMENT. REPLACE BIN THERMOSTAT. IS LOW IS HIGH WATER PRESSURE PRESSURE LEVEL NORMAL SWITCH SWITCH IN EVAP.? OPEN? OPEN?
  • Page 30 2.B COMPRESSOR INOPERATIVE LINE VOLTAGE WITHIN ¦ 10% CHECK VOLTAGE PROBLEMS IN 1. OF NAMEPLATE VOLTAGE THERMAL PROTECTOR OPEN? CHECK FOR LOOSE OR BROKEN WIRING CONNECTION IN COMPRESSOR POWER CIRCUIT. COMPRESSOR BODY CHECK STARTING RELAY. COLD? CHECK CAPACITOR(S). CHECK COMPRESSOR MOTOR. REPLACE THERMAL PROTECTOR.
  • Page 31 2.C NO ICE ON EVAPORATOR EVAPORATOR COLD WATER LEVEL HOT GAS SOLENOID NORMAL? ENERGIZED? CHECK WATER CHECK FOR REFRIGERANT UNDER- PROBLEM IN 2.A. CHARGE. CHECK HOT GAS SOLENOID FOR LEAKING SEAT. GO TO 2.A. CHECK REFRIGERATION SYSTEM CHECK HOT GAS VALVE CIRCUIT 91626...
  • Page 32 2.D FROZEN EVAPORATOR SHUTOFF ICEMAKER AND THAW EVAPORATOR. START ICEMAKER ARRANGE TO MAINTAIN MINIMUM 60° F AMBIENT. AMBIENT ABOVE CONTACT REMCOR REGARDING SPECIAL 60° F? APPLICATION. CHECK VOLTAGE ITEMS IN VOLTAGE WITHIN ¦ 10% WAIT AND TIME ONE FULL FREEZING CYCLE, 10-11 MIN.
  • Page 33 2.E LOW ICE PRODUCTION WATER LEVEL CHECK WATER ITEMS IN 2.A. NORMAL? WATER TEMP. NORMAL EFFECT. INSTALL PRE- HIGH COOLER TO INCREASE CAPACITY. NORMAL EFFECT. ARRANGE AMBIENT TEMP. FOR LOWER AMBIENT AIR HIGH TEMP. IF POSSIBLE IS ICE THIN? GO TO CHECK REFRIGERATION SYSTEM.
  • Page 34 2.F POOR ICE QUALITY 2.F POOR ICE QUALITY ICE CLOUDY? DONE ICE SOFT? CHECK AIR PUMP. CHECK ADJUSTMENT OF TIMER. (WATER DUMP) CHECK WATER FILTER. INCREASE WATER DUMP BY ADJUSTING TIMER. INSTALL ADDITIONAL WATER TREATMENT DEVICES FOR SPECIFIC “PROBLEM” WATER. 91626...
  • Page 35 3. DISPENSER PROBLEM DOES VOLTAGE AT DOES AGITATOR SOLENOID GATE OPEN? ROTATE? 103-126V.? CHECK MOTOR CAPACITOR. CHECK FOR BURNED OUT SOLE- NOID. CHECK AGITATOR MOTOR. CHECK FOR STUCK OR BINDING GATE MECHANISM. CHECK FOR BLOWN SOLENOID FUSE IN ELECTRIC BOX. IF FUSE IS BLOWN CHECK FOR STUCK GATE MECHANISM BURNED OUT SOLENOID, OR LOW VOLTAGE.
  • Page 36 4. BEVERAGE SYSTEM PROBLEM CHECK WIRING CONNECTIONS TO INOPERATIVE FAUCETS. REPLACE INOPERATIVE FAUCETS. ONE OR MORE FAUCETS CHECK WIRING CONNECTIONS FROM 24 V. INOPERATIVE? TRANSFORMER. CHECK 24 V. TRANSFORMER. CHECK REMOTE COOLING SYSTEM. (-B MODELS) BEVERAGE COLD? CHECK FOR ICE ON COLD PLATE. (-BC MODELS) CHECK CO PRESSURE.

  • Page 37: Figure 8. Service Parts List Condensing Unit

    Distributed By: Commercial Refrigeration Service, Inc. WWW.CorneliusParts.COM TXV TEMPERATURE SENSOR WWW.IceCubes.NET (866) 423-6253 CAPILARY (623) 869-8881 TUBE CHARGING REFRIGERATION LINE LINE TXV CAPILARY TUBING MOUNT TXV SENSOR AS SHOWN FIGURE 8. SERVICE PARTS LIST CONDENSING UNIT Item Part No. Part No. Air-Cooled Water-Cooled Name...

  • Page 38: Figure 9. Cabinet Assembly Exploded View And Service Parts

    Distributed By: Commercial Refrigeration Service, Inc. WWW.CorneliusParts.COM WWW.IceCubes.NET (866) 423-6253 (623) 869-8881 FIGURE 9. CABINET ASSEMBLY EXPLODED VIEW AND SERVICE PARTS Item Part No. Name 31560 Harvest Motor 31568 Air pump 31001 Bin thermostat 27385 Panel, Access LS 27384 Panel, Back Removable 32778 Capacitor, Start 52009...

  • Page 39: Figure 10. Solenoid Assembly - Exploded View & Parts List

    FIGURE 10. SOLENOID ASSEMBLY - EXPLODED VIEW & PARTS LIST Index Part No. Qty. Name 21493 Solenoid Mounting Plate 31551 Solenoid Service Kit 70171 8--32 x 3/8 Phil Tr HD Screws 70121 No. 8 Lockwasher 50752 Isolator 50789 Bumper Assembly 70423 Cotter Pin 10080...

  • Page 40: Warranty

    For a copy of the warranty applicable to your Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office near- est you. Please provide the equipment model number, serial number and the date of purchase.
  • Page 41 CORPORATE HEADQUARTERS: Remcor Incorporated 500 Regency Drive Glendale Heights, IL 60139 708. 980.6900...

This manual is also suitable for:

Sid350w/35sSid350a/35s-bSid350w/35s-b

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