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2002 Mustang Workshop Manual
SECTION 303-01B: Engine — 4.6L (2V)
IN-VEHICLE REPAIR
Intake Manifold
Removal
1. Drain the engine cooling system. For additional information, refer to
2. Remove the air cleaner outlet tube. For additional information, refer to
3. Disconnect the fuel line. For additional information, refer to
4. Disconnect the upper radiator hose from the water outlet connector.
5. Disconnect and remove the upper radiator hose.
6. Disconnect the accelerator cable, speed control actuator cable and return spring.
7. Remove the bolts and position the cables and bracket out of the way.
8. Remove the breather tube.
http://www.fordtechservice.dealerconnection.com/pubs/content/~WS2B/~MUS~LEN/19/S...
Section
303-03.
Section
303-12.
Section
310-00.
Page 1 of 14
2002 Mustang Workshop Manual
Procedure revision date: 07/25/2001
7/15/2010
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Summary of Contents for Ford Mustang 2002
- Page 1 2002 Mustang Workshop Manual Page 1 of 14 SECTION 303-01B: Engine — 4.6L (2V) 2002 Mustang Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 07/25/2001 Intake Manifold Removal 1. Drain the engine cooling system. For additional information, refer to Section 303-03. 2.
- Page 2 2002 Mustang Workshop Manual Page 2 of 14 9. Disconnect the evaporative emissions return line. 10. Disconnect the differential pressure feedback EGR electrical connector. 11. Disconnect the hoses from the differential pressure feedback EGR transducer. 12. Disconnect the EGR vacuum regulator solenoid electrical connector. 13.
- Page 3 2002 Mustang Workshop Manual Page 3 of 14 14. Remove the bolts retaining the EGR vacuum regulator solenoid bracket to the intake manifold. 15. Disconnect the exhaust gas recirculation (EGR) tube from the EGR valve. 16. Disconnect the positive crankcase ventilation (PCV) hose from the base of the throttle body and spacer assembly. 17.
- Page 4 2002 Mustang Workshop Manual Page 4 of 14 20. Disconnect the main vacuum supply from the base of the throttle body adapter. 21. Disconnect the throttle position sensor (TPS) electrical connector. 22. Remove the bolts. 23. Remove the throttle body and adapter as an assembly. Inspect and clean the sealing surfaces.
- Page 5 2002 Mustang Workshop Manual Page 5 of 14 25. Disconnect the fuel charging ground wire. 26. Disconnect the ignition coils and the fuel injectors. 27. Disconnect the climate control vacuum supply hoses and remove the vacuum harness. 28. Remove the four studs. 29.
- Page 6 2002 Mustang Workshop Manual Page 6 of 14 30. Remove the ignition coils. 31. Disconnect the battery terminal. 32. Remove the generator support brace. 33. Disconnect the electrical connector. 34. Remove the generator. 35. Disconnect the heater hose. http://www.fordtechservice.dealerconnection.com/pubs/content/~WS2B/~MUS~LEN/19/S... 7/15/2010...
- Page 7 2002 Mustang Workshop Manual Page 7 of 14 36. Separate the engine harness and position it out of the way. 37. Disconnect the water temperature indicator sender. 38. Remove the water outlet connector. 39. Remove the water thermostat and the O-ring. Inspect the O-ring and discard if necessary.
- Page 8 2002 Mustang Workshop Manual Page 8 of 14 Installation 1. Install the intake manifold and gaskets, tighten the bolts in the sequence shown. 2. NOTE: The O-ring is to be installed on the top of the thermostat. Install the water thermostat and the O-ring. Install a new O-ring as necessary.
- Page 9 2002 Mustang Workshop Manual Page 9 of 14 6. Connect the heater hose. 7. Install the generator. 8. Connect the electrical connector. 9. Connect the battery lead. 10. Install the generator support brace. http://www.fordtechservice.dealerconnection.com/pubs/content/~WS2B/~MUS~LEN/19/S... 7/15/2010...
- Page 10 2002 Mustang Workshop Manual Page 10 of 14 11. Install the ignition coils. 12. Install the fuel injection supply manifold and fuel injectors as an assembly. 13. Install four studs. 14. Position the vacuum harness and connect to the climate control vacuum supply hoses. 15.
- Page 11 2002 Mustang Workshop Manual Page 11 of 14 17. Connect the fuel pressure sensor electrical connector and the vacuum hose. 18. Install the throttle body and adapter as an assembly. 19. Tighten the bolts in the sequence shown. 20. Connect the throttle position sensor (TPS) electrical connector. 21.
- Page 12 2002 Mustang Workshop Manual Page 12 of 14 22. Connect the idle air control (IAC) valve electrical connector. 23. Connect the vacuum hose to the EGR valve. 24. Connect the hose to the PCV valve. 25. Connect the PCV hose to the base of the throttle body assembly. 26.
- Page 13 2002 Mustang Workshop Manual Page 13 of 14 28. Connect the EGR vacuum regulator solenoid vacuum supply. 29. Connect the EGR vacuum regulator solenoid electrical connector. 30. Connect the hoses to the differential pressure feedback EGR transducer. 31. Connect the differential pressure feedback EGR electrical connector. 32.
- Page 14 2002 Mustang Workshop Manual Page 14 of 14 33. Install the breather tube. 34. Position the cables and install the bracket. 35. Connect the accelerator cable, speed control actuator cable and the return spring. 36. Connect the upper radiator hose. 37.