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Ford F-150 2002 Workshop Manual
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Ford F-150 2002 Workshop Manual

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2002 F-150 Workshop Manual
SECTION 501-12: Instrument Panel and Console
REMOVAL AND INSTALLATION
Instrument Panel
Removal
All vehicles
1. If equipped with power seats, move the seat fully rearward.
2. If equipped with adjustable pedal system, move the pedal to the full forward position.
3. If equipped with a manual transmission, place the transmission in second gear.
4. Remove the passenger air bag module. For additional information, refer to
5. Close the glove compartment.
6. Position the battery junction box (BJB) aside.
Release the mounting tabs.
7. Remove the bulkhead electrical connectors from inside the engine compartment.
1. Loosen the bolts.
2. Disconnect the bulkhead electrical connectors.
8. Remove the bulkhead electrical connector insulator.
9. Unclip the bulkhead electrical connectors from the dash panel.
10. Remove the instrument panel steering column cover. For additional information, refer to
11. If equipped, remove the valance panel.
Remove the two pin-type retainers and release the expander clip.
http://www.fordtechservice.dealerconnection.com/pubs/content/~WS21/~MUS~LEN/19/S...
Section
501-20B.
Instrument Panel — Steering Column Cover
Page 1 of 16
2002 F-150 Workshop Manual
Procedure revision date: 09/15/2004
in this section.
2/18/2010

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Summary of Contents for Ford F-150 2002

  • Page 1 2002 F-150 Workshop Manual Page 1 of 16 SECTION 501-12: Instrument Panel and Console 2002 F-150 Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 09/15/2004 Instrument Panel Removal All vehicles 1. If equipped with power seats, move the seat fully rearward. 2.
  • Page 2 2002 F-150 Workshop Manual Page 2 of 16 12. Disconnect the restraint control module (RCM) electrical connector. 1. Release the locking tab. 2. Disconnect the RCM electrical connector. Release the wiring harness locators. 13. Disconnect the electronic blend door actuator electrical connector. Release the wiring harness locators.
  • Page 3 2002 F-150 Workshop Manual Page 3 of 16 18. If equipped, remove the alternative fuel control module (AFCM). 1. Disconnect the electrical connector. 2. NOTE: The AFCM is attached with Velcro®. Remove the AFCM from the vehicle by pulling gently down and to the right. Early build vehicles 19.
  • Page 4 2002 F-150 Workshop Manual Page 4 of 16 23. Disconnect the brake pedal position (BPP) switch electrical connector. Release the wiring harness locators. 24. If equipped, disconnect the adjustable pedal motor electrical connector. 25. If equipped, disconnect the adjustable pedal motor harness electrical connector. 26.
  • Page 5 2002 F-150 Workshop Manual Page 5 of 16 30. Disconnect the clockspring electrical connectors and the anti-theft sensor electrical connector. 31. Disconnect the remaining electrical connectors on the steering column. 32. If equipped, disconnect the transmission range indicator from the steering column. 1.
  • Page 6 2002 F-150 Workshop Manual Page 6 of 16 34. Remove the instrument panel bolts through the steering column opening. 35. Remove the instrument panel reinforcement bolt below the LH corner of the cigar lighter and power point. 36. Disconnect the inertia fuel shutoff switch electrical connector. 37.
  • Page 7 2002 F-150 Workshop Manual Page 7 of 16 41. Remove the audio unit. For additional information, refer to Section 415-01. 42. Remove the antenna lead-in cable from the instrument panel. 1. Disconnect the three cable locators from the lower instrument panel channel. 2.
  • Page 8 2002 F-150 Workshop Manual Page 8 of 16 48. Remove the LH instrument panel cowl side nut. 49. Remove the instrument panel cowl top bolts. 1. Remove the covers. 2. Remove the bolts. 50. NOTE: This step will require an assistant. Remove the instrument panel.
  • Page 9 2002 F-150 Workshop Manual Page 9 of 16 5. NOTE: To prevent any squeaks or rattles, install and tighten the upper instrument panel floor brace bolt first, then tighten the floor brace bolts and nut. NOTE: Reposition the carpet after this step is carried out. Install the instrument panel floor brace.
  • Page 10 2002 F-150 Workshop Manual Page 10 of 16 12. Connect the climate control wiring harness connector. 13. Connect the RH instrument panel main harness connectors. Insert all the wiring harness locator into the cowl side panel. 14. Install the RH ground bolts. 15.
  • Page 11 2002 F-150 Workshop Manual Page 11 of 16 18. Position the steering column. Install the four steering column support nuts. 19. If equipped, connect the transmission range indicator to the steering column. 1. Connect the cable. 2. Install the bolt. 20.
  • Page 12 2002 F-150 Workshop Manual Page 12 of 16 23. Connect the LH instrument panel main wiring harness connectors. Insert the main wiring harness locators. 24. Connect the audio unit ground and the GEM/CTM ground bolts. 25. If equipped, connect the CPP switch. 26.
  • Page 13 2002 F-150 Workshop Manual Page 13 of 16 28. Connect the BPP switch electrical connector. Insert the wiring harness locators. Early build vehicles 29. Install the LH and RH windshield side garnish mouldings. 30. Install the LH and RH A-pillar passenger assist handles. 1.
  • Page 14 2002 F-150 Workshop Manual Page 14 of 16 34. Install the LH and RH A-pillar lower trim panels. 35. Install the LH and RH door weatherstrip seals. 36. Install the LH and RH front door scuff plates. 37. Connect the climate control head vacuum harness connector. 38.
  • Page 15 2002 F-150 Workshop Manual Page 15 of 16 40. If equipped, install the valance panel. 41. If equipped, adjust the transmission range indicator. For additional information, refer to Section 307-05. 42. Clip the bulkhead electrical connectors into the dash panel. 43.
  • Page 16 2002 F-150 Workshop Manual Page 16 of 16 http://www.fordtechservice.dealerconnection.com/pubs/content/~WS21/~MUS~LEN/19/S... 2/18/2010...