Table Of Contents - Appalachian Stove & Fabricators Trailmaster 4N1-XL Installation And Operation Procedures

TABLE OF CONTENTS

I. Stove Features and Operating Controls..................3
II. Fireplace Insert Installation...................................4
(Factory Unit and Masonry Insert)
1. Stove Components..............................................4
2. Fireplace Dimensions..........................................4
3. Clearance to Combustibles.................................5
4. Preparation........................................................5
5. Mounting the Trim Panels..................................5
6. Installing the Stove.............................................6
7. Importance of Proper Draft................................6
III. Freestanding Installation......................................7
1. Stove Components..............................................7
2. Clearance to Combustibles
And Non-Combustibles...................................7,8
3. Preparation........................................................8
4. Attaching the Freestanding Leg Kit..................8,9
5. Attaching the Stove Pipe.....................................8
6. Chimney Installation..........................................9
(A) General.........................................................9
(B) Importance of Proper Draft...........................9
(C) Masonry Flue.............................................10
(D) Factory-Built Chimney................................10
IV . Mobile Home Installation...................................11
1. General Procedures...........................................11
2. Installation of External Air Duct.......................11
V . Installing the Brass Trim.......................................12
VI. Installing the Optional Heat Shield....................13
VII. Catalytic Combusters........................................14
1. General Information.........................................14
(A) Tamper Warning and Warranty Info............14
2. Catalyst Monitoring.........................................14
3. Catalyst Troubleshooting..................................15
4. Catalyst Replacement.......................................16
VIII. Stove Operation..............................................17
1. Fuel Selection...................................................17
2. Building and Maintaining a Fire.......................17
3. Refueling the Stove...........................................17
4. Achieving Catalyst Light-Off
From a Cold Start........................................17
5. Catalyst Light-Off When Refueling..................17
IX. Maintenance......................................................18
1. Ash Removal.....................................................18
2. Care of the Glass...............................................18
3. Chimney Care...................................................18
4. Stove Finish.......................................................18
5. Blower Care......................................................18
6. Door Gasket Replacement.................................18
7. Motor Maintenance..........................................18
X. Safety...................................................................19
XI. Limited Warranty................................................19
Thank you for purchasing the Model Trailmaster 4N1-
XL stove. Appalachian Stove welcomes you to the
growing ranks of energy conscious Americans.
Heating with wood and bituminous coal is one way to
conserve resources and to stimulate a healthy economy.
The forest industry has worked for many years to
assure a continual supply of our most abundant
renewable resource - wood.
To fully benefit from your stove and to ensure safe
operation, follow the instructions in this manual
carefully. We hope you enjoy many years of safe,
economical heat from your Model Trailmaster 4N1-XL
stove.
This manual describes the installation and operation of
the Appalachian Stove Model Trailmaster 4N1-XL
catalytic equipped wood heater. This heater meets the
United States Environmental Protection Agency's
emission limit for wood heaters sold after July 1, 1988.
Under specific conditions, this heater has been shown
to deliver heat at rates ranging from 10,100 to 26,900
BTU/hour.