Rinnai FC510 Installation And Operation Manual

Rinnai FC510 Installation And Operation Manual

Gas fan convection heater

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FC510 ................... (RCE-391A)
FC824 ................... (RCE-691TA)
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
ANS Z21.11.2
WARNING
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
— BEFORE OPERATING smell around the appliance for gas. Be sure to smell next to the floor because some
gas is heavier than air and will settle on the floor.
— WHAT TO DO IF YOU SMELL GAS
 Do not try to light any appliance.
 Do not touch any electrical switch; do not use any phone in your building.
 Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
 If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency, or gas supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for
adequate combustion and ventilation air must be provided. Refer to page 6 of this manual.
READ ALL OF THE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR OPERATING THIS HEATER.
This manual provides information on the installation, operation, and maintenance of the heater. For proper
operation and safety, it is important to follow the instructions and adhere to the safety precautions.
A licensed professional must install the fan convection heater according to the exact instructions within this
manual.
The consumer must read the entire manual to properly operate the heater and for instructions on regular
maintenance required to be performed.
This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where
not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not field
convertible for use with other gas types.
Service should be performed only by a licensed professional.
If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
Gas Fan Convection Heater
Installation and Operation Manual

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Summary of Contents for Rinnai FC510

  • Page 1 Gas Fan Convection Heater Installation and Operation Manual FC510 ....(RCE-391A) FC824 ....(RCE-691TA) Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. ANS Z21.11.2 WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2: Table Of Contents

    Operation Instructions .......... 10 FC824 ............34-40 Consumer Guidelines for Safe Operation ..11 State Regulations ........... 41 FC510 Control Panel Layout ......13 FC824 Control Panel Layout ......14 Consumer Support Operating the Heater Limited Warranty Information ....42-43 Turning ON and OFF ........
  • Page 3: Safety Behaviors And Practices For The Consumer And Installer

    Safety Behaviors and Practices for the Consumer and Installer WARNING   Before operating, smell all around the appliance area for Ensure the room is sufficiently ventilated. Consult your gas. Be sure to smell next to the floor because some gas local gas authority for information on ventilation is heavier than air and will settle on the floor.
  • Page 4: Installation Instructions

    Installation Instructions Installer Qualifications MUST DO  The installation must conform with local codes or, A licensed professional must install the appliance, in the absence of local codes, with the National inspect it, and leak test it before use. The warranty Fuel Gas Code, ANSI Z223.1/NFPA 54, or the will be voided due to improper installation.
  • Page 5: General Instructions

    This appliance is not designed to be built into or appropriate leak mounted directly in a wall detector solution.  Rinnai suggests that a dedicated electrical circuit  Approved pipe thread with a 120VAC, 60 hz, 10 amp power source be pipe sealant for either used.
  • Page 6: Determine Installation Location

    WARNING Determine Installation Location  The heater must not be installed in a confined If the area in which the heater may be operated is space or unusually tight construction unless smaller than that defined as an unconfined space or if provisions are provided for adequate combustion the building is of unusually tight construction, provide and ventilation air.
  • Page 7: Gas Connection

    Installation Location (continued) 7. After completion of gas pipe connections, all Gas Connection joints including the heater must be checked for 1. Attach 2 fixing plates to the bottom of the base gas tightness by means of leak detector solution, plate before connecting the gas.
  • Page 8: Electricity

    Electricity Final Checklist WARNING □ The heater is not subject to corrosive compounds DO NOT use an extension cord or an adapter plug in the air. with this appliance. □ Clearances from the heater are met. The heater must be electrically grounded in □...
  • Page 9: Specifications

    (87 / 13 mm W.C.) 8.0-13.0 in W.C. 6.3 / 1.00 in W.C. FC824P Propane Gas 22,000 8,000 (203-330 mm W.C.) (161 / 25.5 mm W.C.) FC510 FC824 Gas Connection 1/2 Inch Male NPT 1/2 Inch Male NPT Gas Control Electronic Electronic Burners...
  • Page 10: Operation Instructions

    FC824 ....(RCE-691TA) Important Facts about your Gas Fan Convection Heater Thank you for purchasing a Rinnai Gas Fan Convection Heater. For proper operation and safety, it is important to follow the instructions exactly and adhere to all safety precautions.
  • Page 11: Consumer Guidelines For Safe Operation

    Consumer Operation Guidelines for the Safe Operation of your Fan Convection Heater FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. ...
  • Page 12: Should Overheating Occur Or The Gas Supply Fail To

    WARNING  Before operating, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.  Keep the area around the heater clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
  • Page 13: Fc510 Control Panel Layout

    Operating Instructions FC510 Control Panel Layout Fan Convector Manual...
  • Page 14: Fc824 Control Panel Layout

    Operating Instructions FC824 Control Panel Layout Fan Convector Manual...
  • Page 15: Operating The Heater

    Operating The Heater TURNING ON: Room Temperature Adjustment: Press the ON/OFF button to operate the heater. The NOTE ON indicator will glow green. After approximately 3 The room temperature and pre-set temperatures can seconds the spark generator will be heard before the only be displayed and adjusted when the heater is burner ignites and the ON indicator glows red, running.
  • Page 16: Economy Mode

    Economy Mode: Function Lock: Press the Economy button to start the Economy NOTE function. The Economy indicator will glow. The Function Lock will help prevent accidental operation as well as making the control panel child resistant. To operate the Function Lock simply press the " "...
  • Page 17: Operating The Timer(S)

    Operating the Timer(s) (FC510): Operating the Off Timer The Timer feature allows you to delay the start time of the heater for up to 24 hours. The Off Timer allows you to set a 60 minute delay before the heater will automatically turn off.
  • Page 18: Setting The Clock (Fc824 Only)

    Setting the Clock: (FC824) Programming the On/Off Timer(s) (FC824) When the appliance is first plugged in and then Example: setting Timer 1 to heat between 7:10 A.M to turned on, the digital display will show “- -:- -” 9:00 A.M. After 10 seconds the Digital Display will turn off.
  • Page 19: Fc824 Timer

    Operating the Timer(s) (FC824): NOTE NOTE Before operating the Timer(s), the clock time must be If there is a power failure, the system memory will correct, and a starting time and finishing time for the retain the Timer programs and the clock will stop at when the power goes off.
  • Page 20: Required Maintenance

    Required Maintenance The appliance must be inspected annually by a licensed professional. Repairs and maintenance should be performed by a licensed professional. The licensed professional must verify proper operation after servicing. WARNING To protect yourself from harm, before performing maintenance: ...
  • Page 21 2. Remove the louver assembly. (FC510: 3 Screws, FC824: 2 screws) 3. Remove front panel: -FC510: Remove 2 screws near top and 2 screws near bottom of unit and pull front panel off towards you. (Figure 1) -FC824: Remove 2 screws near to top of the...
  • Page 22 Required Maintenance (continued) Removing the Filters: 1. Unscrew the cap (Philips screw in the center) securing the large filter. 2. Pull the large filter up and away. 3. For the small filter simply pull the two tabs away from the unit. WARNING Failure to keep the primary air openings of the burner clean may result in sooting and property damage.
  • Page 23: Troubleshooting

    Troubleshooting: 1. Confirm that the heater is properly installed. See Installation section. 2. Make sure the gas valve on the LP gas bottle or gas supply line is ON and that gas pressure is available. 3. Make a careful visual inspection of all electrical connection and wiring. 4.
  • Page 24: Diagnostic Codes

    Turn Heater OFF, then ON again Power Cut If you see other codes displayed, contact Rinnai or your nearest service agent and arrange for a service call. NOTE In some cases, you may be able to clear the Error Message simply by turning the heater OFF, then ON again. If the Error Message still remains or returns on the next operation, contact Rinnai or your nearest service agent and arrange for a service call.
  • Page 25: Electrical Diagram Fc510

    Electrical Diagram FC510 Fan Convector Manual...
  • Page 26: Electrical Diagram Fc824

    Electrical Diagram FC824 Fan Convector Manual...
  • Page 27: Parts Breakdown

    Parts Breakdown FC510 Fan Convector Manual...
  • Page 28: Fc510

    Parts Breakdown FC510 Fan Convector Manual...
  • Page 29 Parts Breakdown FC510 Fan Convector Manual...
  • Page 30 Parts Breakdown FC510 Fan Convector Manual...
  • Page 31 Parts Breakdown FC510 Fan Convector Manual...
  • Page 32 Parts List for FC510 PART NAME PART NUMBER QTY. FRONT PANEL 909000001 LOUVER ASSEMBLY 909000002 REAR PANEL 909000035 THERMOCOUPLE TEST PORT 909000003 TOP PLATE 909000036 INDICATER PANEL 909000037 BASE 909000004 HANDLE 909000005 CORD HOLDER 909000006 AIR FILTER-A 908000001 AIR FILTER-B...
  • Page 33 Parts List for FC510 (continued) PART NAME PART NUMBER QTY. BURNER LID 906000012 THERMOCOUPLE BRACKET-A 909000016 THERMOCOUPLE FIXER RC-210-89X01 THERMOCOUPLE BRACKET-B 909000017 CASING ASSEMBLY 909000018 CONVECTION FAN 908000004 BEARING BRACKET RC-504-32 BEARING RC-223-74 MOTOR BRACKET-A 909000019 MOTOR BRACKET-B 909000020 IGNITER BRACKET...
  • Page 34: Fc824

    Parts Breakdown FC824 Fan Convector Manual...
  • Page 35 Parts Breakdown FC824 Fan Convector Manual...
  • Page 36 Parts Breakdown FC824 Fan Convector Manual...
  • Page 37 Parts Breakdown FC824 Fan Convector Manual...
  • Page 38 Parts Breakdown FC824 Fan Convector Manual...
  • Page 39 Parts List for FC824 PART NAME PART No. QTY. FRONT PANEL 909000025 LOUVER ASSEMBLY 909000026 REAR PANEL 909000038 THERMOCOUPLE TEST PORT 909000003 TOP PLATE 909000039 INDICATER PANEL 909000040 BASE 909000027 HANDLE 909000028 CORD HOLDER 909000006 AIR FILTER-A 908000007 AIR FILTER-B 908000002 RESIN SCREW RC-513-20...
  • Page 40 Parts List for FC824 (continued) PART NAME PART No. QTY. CABLE CLIP CP-90125-4 909000013 HEAT SHIELD 906000011 SEPARATION BOARD 909000031 PARTITION BOARD 909000032 BURNER LID 906000012 THERMOCOUPLE BRACKET-A 909000016 THERMOCOUPLE FIXER RC-210-89X01 THERMOCOUPLE BRACKET-B 909000017 CASING ASSEMBLY 909000033 CONVECTION FAN 908000011 BEARING BRACKET RC-504-32...
  • Page 41: State Regulations

    State Regulations State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts. Sellers of unvented propane or natural gas-fired supplemental room heaters are to provide to the purchaser a copy of 527 CMR 30 at the time of sale of the unit. In the State of Massachusetts, unvented propane and natural gas-fired space heaters are prohibited in bedrooms and bathrooms.
  • Page 42: Consumer Support

    Rinnai will provide a replacement part or component that is defective in materials or workmanship as set forth. All repair parts must be genuine Rinnai parts. All repairs must be performed by an individual or servicing company that is properly trained, state qualified or licensed to do the type of repair.
  • Page 43: Privacy Notice

    Replacement of the product may be authorized by Rinnai only. Rinnai does not authorize any person or company to assume for it any obligation or liability in connection with the replacement of the product. If Rinnai determines that repair of a product is not possible, Rinnai will replace the product with a comparable product at Rinnai’s discretion.
  • Page 44 Toll-Free: 1-800-621-9419 • Phone: 678-829-1700 • www.rinnai.us ©2013 Rinnai America Corporation. Rinnai is continually updating and improving products; therefore, specifications are subject to change without prior notice. Local, state, provincial, federal and national fuel gas codes must be adhered to prior to and upon installation.

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