Majestic Designer DVDNV Installation And Operating Instructions Manual

Designer series direct vent gas fireplace
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Designer Series Direct
Vent Gas Fireplace
Models:
(ST,PF,CR,CL)DVDNV/DPV,
DNE/DPE
waRNING
IF ThE INFoRMaTIoN IN ThESE INSTRuCTIoNS IS NoT
FoLLowED ExaCTLy, a FIRE oR ExPLoSIoN May
RESuLT CauSING PRoPERTy DaMaGE, PERSoNaL
INjuRy oR LoSS oF LIFE.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
whaT To Do IF you SMELL GaS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
waRNING: Improper installation, adjustment, alteration,
services or maintenance can cause injury or property
damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency
or the gas supplier.
This appliance may be installed in an aftermarket*,
permanently located, manufactured home (uSa only) or
mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
* aftermarket: Completion of sale, not for purpose of resale, from the
manufacturer.
Installation and Operating
Instructions
420200
6000DV cover
D u E To h I G h T E M P E R aT u R E S , T h E
aPPLIaNCE ShouLD BE LoCaTED ouT oF
TRaFFIC aND away FRoM FuRNITuRE aND
DRaPERIES.
ChILDREN aND aDuLTS ShouLD BE aLERTED
To ThE haZaRDS oF hIGh SuRFaCE
TEMPERaTuRE aND ShouLD STay away To
aVoID BuRNS oR CLoThING IGNITIoN.
youNG ChILDREN ShouLD BE SuPERVISED
whEN ThEy aRE IN ThE SaME RooM aS ThE
aPPLIaNCE.
CLoThING oR oThER FLaMMaBLE MaTERIaL
ShouLD NoT BE PLaCED oN oR NEaR ThE
aPPLIaNCE.
KEEP ThE RooM aREa CLEaR aND FREE
FRoM CoMBuSTIBLE MaTERIaLS, GaSoLINE,
aND oThER FLaMMaBLE VaPoRS aND
LIquIDS.
INSTaLLER: Leave this manual with the appliance.
CoNSuMER: Retain this manual for future refer-
ence.
53D0419 2/10 Rev. 12

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Summary of Contents for Majestic Designer DVDNV

  • Page 1 Designer Series Direct Vent Gas Fireplace Models: (ST,PF,CR,CL)DVDNV/DPV, DNE/DPE waRNING IF ThE INFoRMaTIoN IN ThESE INSTRuCTIoNS IS NoT FoLLowED ExaCTLy, a FIRE oR ExPLoSIoN May Installation and Operating RESuLT CauSING PRoPERTy DaMaGE, PERSoNaL INjuRy oR LoSS oF LIFE. Instructions –...
  • Page 2: Table Of Contents

    CoNTENTS Designer Series Gas Fireplaces Thank you and congratulations on your purchase of a Majestic Fireplace. PLEaSE REaD ThE INSTaLLaTIoN aND oPERaTIoN INSTRuCTIoNS BEFoRE uSING ThE aPPLIaNCE! IMPoRTaNT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.
  • Page 3: Important Safety Information

    IMPoRTaNT SaFETy INFoRMaTIoN Designer Series Gas Fireplaces owNER INSTaLLER Please retain these instructions for future reference. Please leave these instructions with the owner. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. •...
  • Page 4: Code Approval

    IMPoRTaNT SaFETy INFoRMaTIoN and CoDE aPPRoVaL Designer Series Gas Fireplaces 14. Do not use any solid fuels (wood, coal, paper, card- IMPoRTaNT: board, etc.) in this fireplace. Use only the gas type indicated on rating plate. PLEaSE REaD ThE FoLLowING 15.
  • Page 5: Product Features

    (Resistant to Sulfur Compounds) Manifold Pressure 3.5” w.c. 10.0” w.c. GaS SPECIFICaTIoNS & oRIFICE SIZE Max. Min. Input Input orifice Model Fuel Btu/h Btu/h Size DVDNV Nat. 36,000 25,000 DVDPV 36,000 26,000 DVDNE Nat. 36,000 25,000 DVDPE 36,000 26,000 53D0419...
  • Page 6: Fireplace & Framing Dimensions

    FIREPLaCE DIMENSIoNS Designer Series Gas Fireplaces ” See-Through and Peninsula Model Dimensions (STDVD, PFDVD) 23 ” 18 ” (Rear Vent Shown) ” 39 ” ” 5/8” 1/2” 32 ” 34 ” 1/2” 5/8” Gas/Electric Access 44” 3 ” 420200 Corner Model Dimensions 6000Dv penin dims (CRDVD, CLDVD) (Right, Top Vent Shown)
  • Page 7: Peninsula Fireplace Framing

    FIREPLaCE FRaMING Designer Series Gas Fireplaces It is best to build firebox framing aFTER the appliance is set in place. Refer to the dimensions for your fireplace on Page 7. The framing headers may rest on the top of the firebox standoffs. The firebox may be installed directly on a combustible floor or raised on a platform of an appropri- ate height.
  • Page 8: See Through Fireplace Framing

    FRaMING FIREPLaCE Designer Series Gas Fireplaces FRaMING SEE ThRouGh FIREPLaCE * NoTE: For ease of installation, frame around the firebox after it has been set. Refer to chart below for specifications. When installing into existing framed (A1) openings, loosen the junction box. Remove the rear-mounted flue pipe adaptor.
  • Page 9: Clearances

    CLEaRaNCES Designer Series Gas Fireplaces CLEaRaNCES To CoMBuSTIBLES Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance.
  • Page 10: Installation Information

    6. Control compartments, burners and air passages in this It is not unusual for your Majestic gas fireplace to give off fireplace should be kept clean and free of dust and lint. some odor the first time it is burned. This is due to the curing...
  • Page 11: Secure Fireplace

    INSTaLLaTIoN Designer Series Gas Fireplaces A Flat on Wall B Room Divider FP2277 Figure 7 - Possible Fireplace Locations a. waLL LoCaTIoN FP2277 y Minimum distance between a glass panel and a parallel wall = 42" locate fireplace Z Minimum distance between the edge of a glass panel and an adjacent wall = 3" B.
  • Page 12: Optional Top Vent Application

    Designer Series Gas Fireplaces oPTIoNaL ToP VENT INSTaLLaTIoN oPTIoNaL ToP VENT aPPLICaTIoN after conversion to top vent The appliance is shipped as a rear vent unit. If the installation configuration the 4" (102 mm) flue layout requires the unit to be a top vent configuration the appli- pipe should be concentric within ance can be converted by following the steps below.
  • Page 13: Venting Installation

    ” * * 1 " INSTaLLaTIoN PRECauTIoNS NoTE: This appliance must be installed with a Majestic approved venting system only. * 3 " Consult local building codes before beginning the installation. The installer must make sure to select the * * 1 ”...
  • Page 14: Installation Planning

    Designer Series Gas Fireplaces VENTING INSTaLLaTIoN INSTaLLaTIoN PLaNNING Never run the vent pipe down. This may There are two basic types of direct-vent installation: cause excessive temperatures which could • Horizontal Termination cause a fire. • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness.
  • Page 15: Termination Location

    VENTING INSTaLLaTIoN Designer Series Gas Fireplaces GENERaL VENTING INFoRMaTIoN - TERMINaTIoN LoCaTIoN INSIDE  CORNER DETAIL  G  V  H  A  D  E  L  C  B  B  V  Fixed B  V  Closed V  Fixed Operable Closed F  V  B  M  V  B  J  B ...
  • Page 16: How To Use The Vent Graph

    VENTING INSTaLLaTIoN Designer Series Gas Fireplaces TERMINaTIoN CLEaRaNCES FoR BuILDINGS wITh CoMBuSTIBLE aND NoNCoMBuSTIBLE ExTERIoRS G=6" (152mm) F=6" (152mm) Inside Corner  Outside Corner  C = Maximum depth of 48" (1219mm)     for alcove location D = Minimum width for back wall of     alcove location     Combustible - 38" (965mm)     Noncombustible - 24" (610mm) E = Clearance from corner in alcove  Combustible &      location Noncombustible     Combustible - 6" (152mm) G = Combustible 24"(610mm) H = 24" (610mm)  ...
  • Page 17: Rear Wall Vent Installation

    VENTING INSTaLLaTIoN Designer Series Gas Fireplaces REaR waLL VENT INSTaLLaTIoN When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance • The maximum horizontal distance between the rear of the appliance and the outside face of the rear wall is 20"...
  • Page 18 VENTING INSTaLLaTIoN Designer Series Gas Fireplaces REaR waLL VENT INSTaLLaTIoN (continued) Deflecting 4. Apply a bead of non-hardening mastic around the outside Shield edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “UP” on the vent cap facing up.
  • Page 19: Horizontal Termination Configuration

    VENTING INSTaLLaTIoN Designer Series Gas Fireplaces hoRIZoNTaL TERMINaTIoN CoNFIGuRaTIoNS Since it is very important that the venting system maintain its bal- ance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly Dimensions in ...
  • Page 20 VENTING INSTaLLaTIoN Designer Series Gas Fireplaces hoRIZoNTaL TERMINaTIoN CoNFIGuRaTIoN (Continued) • If a 90° elbow is used in the horizontal vent run, the horizontal 90° vent length is reduced by 36" (914 mm). Figure 25. This does not apply if the 90° elbows are used to increase or redirect a vertical rise.
  • Page 21: Below Grade Installation

    VENTING INSTaLLaTIoN Designer Series Gas Fireplaces BELow GRaDE INSTaLLaTIoNS When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178 mm) below grade level.
  • Page 22 VENTING INSTaLLaTIoN Designer Series Gas Fireplaces VERTICaL ThRouGh-ThE-RooF aPPLICaTIoNS This Gas Fireplace has been approved for, • Vertical installations up to 40' (12 m) in height. Up to a 10' (3 m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. Figure 28 Maximum Maximum 40' Maximum Height...
  • Page 23: Installation For Vertical Termination

    VENTING INSTaLLaTIoN Designer Series Gas Fireplaces INSTaLLaTIoN FoR VERTICaL TERMINaTIoN 1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, con- Roof Flashing sider an offset. Refer to Figure 32 to avoid cutting load bearing members.
  • Page 24 VENTING INSTaLLaTIoN Designer Series Gas Fireplaces 4. Connect a section of pipe and extend up through the hole. NoTE: If an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. use wall straps for this purpose. Refer to Page 23, Figure 30. whenever possible, use 45°...
  • Page 25: Fireplace Installation

    FIREPLaCE INSTaLLaTIoN Designer Series Gas Fireplaces ChECK GaS TyPE Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit.
  • Page 26 FIREPLaCE INSTaLLaTIoN Designer Series Gas Fireplaces a manual shutoff valve must be installed only persons licensed to work with gas upstream of the appliance. union tee and piping may make the necessary gas plugged 1/8” NPT pressure tapping point connections to this appliance. should be installed upstream of the appliance.
  • Page 27 MILLIVoLT & ELECTRoNIC ChECK GaS PRESSuRE and ELECTRICaL INSTaLLaTIoN Designer Series Gas Fireplaces 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, SToP! Do not install the appliance.
  • Page 28: Electrical Installation

    ELECTRICaL INSTaLLaTIoN Designer Series Gas Fireplaces REMoTE waLL MouNTED SwITCh A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. Attach the wall switch in a junction box at the desired location on the wall. Figure 38. Do not extend beyond the wall switch wire length provided.
  • Page 29: Remote Wall Switch

    ELECTRICaL INSTaLLaTIoN Designer Series Gas Fireplaces ELECTRoNIC PILoT IGNITIoN wIRING Do not connect 110-120V aC to the Remote wall Switch. The appliance will malfunction. Figure 39 - Remote Wall Switch Wiring Diagram REMoTE waLL SwITCh FP2551 remote switch wiring Position the wall switch. Do not extend beyond the 15 feet of wire. oPTIoNaL DC REMoTE SySTEMS These instructions replace the section entitled Hearth Mount in the Millivolt hand held remote instruc- tions supplied with the remote.
  • Page 30: Glass Removal

    GLaSS REMoVaL Designer Series Gas Fireplaces GLaSS FRaME REMoVaL All three (3) glass frames are replaced the same way. 1. Release two clamps on bottom of fireplace. Figure 40 2. Tilt glass frame out and lift glass frame up until it clears three tabs on top of fireplace. 3.
  • Page 31: Log Placement

    LoG PLaCEMENT Designer Series Gas Fireplaces Before you begin — This unit is supplied with eight ceramic fiber logs. Do not handle these logs with your bare hands. always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces of fibers. The positioning of the logs is critical to the safe and clean operation of this heater.
  • Page 32 LoG PLaCEMENT Designer Series Gas Fireplaces Bottom Center Back Log (#3) 5. Position left end of bottom center back log (#3) beside rear end of left log (#1). Line up pin on grate with pin hole in bottom of center back log (#3) Snug right end of bottom center back log (#3) to the middle of right log (#2).
  • Page 33 Designer Series Gas Fireplaces LoG PLaCEMENT Top Log #6 Grate Prong Four Cutout on Bottom Center 8. Place Y-Shaped end of top log (#6) on on prong four of back of grate. Position other end of top log (#6) in cutout of bottom center log (#3).
  • Page 34: Air Restrictor Adjustment

    Designer Series Gas Fireplaces aIR RESTRICToR aDjuSTMENT The fireplace is equipped with a restrictor plate that is located inside the top chamber of the fireplace. Depending upon the vent configuration, you may be required to adjust the restrictor position 1. Remove glass frame. Refer to Glass Frame Removal, Page 31. 2.
  • Page 35: Operating Instructions

    oPERaTING INSTRuCTIoNS Designer Series Gas Fireplaces FoR youR SaFETy REaD BEFoRE LIGhTING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. a. This appliance is equipped with a pilot which must be lit with built-in battery ignitor while following these instructions exactly.
  • Page 36: Lighting Pilot

    oPERaTING INSTRuCTIoNS Designer Series Gas Fireplaces LIGhTING PILoT FoR ThE FIRST TIME aPPRoVED LEaK TESTING METhoD If using a soap and water You may check for gas leaks with the following methods solution to test for leaks, only: Do NoT spray solution onto •...
  • Page 37: Lighting Burner

    oPERaTING INSTRuCTIoNS Designer Series Gas Fireplaces LIGhTING BuRNER MaIN BuRNER SwITCh The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON”...
  • Page 38: Cleaning And Maintenance

    CLEaNING and MaINTENaNCE Designer Series Gas Fireplaces Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start- ing maintenance. Fireplace must be cold before starting maintenance. VENTING SySTEM A qualified agency should examine the venting system annually. allow glass to cool before cleaning.
  • Page 39: Troubleshooting

    TRouBLEShooTING Designer Series Gas Fireplaces STaNDING PILoT IGNITIoN SyMPToM PoSSIBLE CauSE aCTIoN 1. Spark ignitor will A. Wire disconnected. A. Open door and check to make sure wire is connected not light pilot after to ignitor. repeated triggering of B. Defective ignitor. B.
  • Page 40: Electronic Ignition

    TRouBLEShooTING Designer Series Gas Fireplaces ELECTRoNIC IGNITIoN STaRT Check: Line voltage (120VAC) Low voltage transformer (19.5 minimum VAC) 1. Turn gas supply off. ON/OFF switch 2. Turn ON/OFF switch to “ON” Wiring connections Power to module (24V Normal) Unplug ignition lead and check spark at module Is there a spark across (24VAC normal).
  • Page 41: Blower

    TRouBLEShooTING Designer Series Gas Fireplaces GENERaL TRouBLEShooTING SyMPToM PoSSIBLE CauSE aCTIoN A. Install log set per the instructions 6. Glass Soots A. Flame impingement Inspect the injector and air intake area. Make sure on logs this area does not have any blockage from debris and clean.
  • Page 42: Replacement Parts

    REPLaCEMENT PaRTS Designer Series Gas Fireplaces LoGS Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. LG646 DV6000 log parts Ref. Description Natural Propane Left Bottom Log, #1...
  • Page 43 REPLaCEMENT PaRTS Designer Series Gas Fireplaces REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER *2 (2-Peninsula  2-See-through 1-Corner) Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage 420200 or personal injury.
  • Page 44 REPLaCEMENT PaRTS Designer Series Gas Fireplaces STaNDING PILoT – MILLIVoLT CoNTRoL 9,10,11,12 Ref. Description Natural Propane Gas Valve Assy 37D0117 37D0118 Pilot Assy 20H2048 20H2049 2C. Replacement Thermocouple 37D1067 37D1067 Replacement Igniter and Wire 37D1069 37D1069 Replacement Thermopile 37D1068 37D1068 Flexhose w/ Shut-off Valve 69D0030 69D0030...
  • Page 45 REPLaCEMENT PaRTS Designer Series Gas Fireplaces ELECTRoNIC IGNITIoN Ref. Description Natural Propane Gas Valve Assy 37D0016 37D0017 Pilot Assy 37D0020 37D0021 Flexhose w/ Shut-off Valve 69D0030 69D0030 Rocker Switch 41D0048 41D0048 420200 Injector 37D0362 37D0349 DV6000 elect parts Burner Assy 42D0351 42D0351 Wire Assy...
  • Page 46: Vent Components

    REPLaCEMENT PaRTS Designer Series Gas Fireplaces VENT CoMPoNENTS Simpson Durvent Ref. Qty/Box Description or MHSC Pt. No. Simpson Horizontal High Wind Termination Horizontal Square Termination Cap w/ Built-in Vinyl Siding Standoff, Heat Deflector and Firestop Horizontal Rigid Pipe Termination Kit w/ Horizontal Termination Cap w/ BHRTK 420200 Built-in Vinyl Siding Standoff, Heat Deflector, Firestop, 90°...
  • Page 47 Designer Series Gas Fireplaces 53D0419...
  • Page 48 Designer Series Gas Fireplaces 53D0419...
  • Page 49 Designer Series Gas Fireplaces 53D0419...
  • Page 50: Massachusetts Residents Only

    Designer Series Gas Fireplaces Massachusetts Residents only — Please read and follow these special requirements NoTE REGaRDING VENTED PRoDuCTS 2. approved Carbon Monoxide Detectors. Each carbon This product must be installed by a licensed plumber or gas fitter monoxide detector as required in accordance with the above when installed within the Commonwealth of Massachusetts.
  • Page 51: Lifetime Warranty

    Designer Series Gas Fireplaces LIMITED LIFETIME waRRaNTy PoLICy LIFETIME waRRaNTy The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. FIVE yEaR waRRaNTy The following components are warranted five (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.
  • Page 52 Based on CSA P.4.1-09 Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) STDVDNV 62.8 PFDVDNV 62.8 CRDVDNV 62.8 CLDVDNV 62.8 STDVDPV 70.6 PFDVDNV 70.6 CRDVDPV 70.6 CLDVDPV 70.6 STDVDNE 65.1 PFDVDNE 65.1 CRDVDNE 65.1 CLDVDNE 65.1 STDVDPE 73.4 PFDVDPE 73.4 CRDVDPE 73.4 CLDVDPE 73.4 MhSC 149 Cleveland Drive •...

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