Majestic DVBR36 Homeowner's Installation And Operating Manual

Dvbr series direct vent gas fireplace

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INSTALLER/CONSUMER

SAFETY INFORMATION

PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY
DAMAGE, PERSONAL INJURY OR
LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier
from your neighbor's phone. Follow
the gas suppliers instructions.
• If you cannot reach your gas supplier
call the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.
Builder Direct Vent
Models: DVBR36
Homeowner's Installation and
FP596A
1/14/99
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
DVBR42
Operating Manual
C E RT I F I E D
20000584 1/07 Rev. 16

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Summary of Contents for Majestic DVBR36

  • Page 1: Safety Information

    DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. Builder Direct Vent Models: DVBR36 DVBR42 Homeowner’s Installation and Operating Manual FP596A 1/14/99 INSTALLER: Leave this manual with the appliance.
  • Page 2: Table Of Contents

    How to Use the Vent Graph ...13 Rear Wall Vent Applications & Installation ...13 Vertical Sidwall Applications & Installation ...15 Below Grade Installation ...19 DVBR36 Vertical Installation Baffle Adjustment ...19 Vertical Through-the-Roof Applications & Installation ...20 Venting Components ...22 Operating Instructions Glass Information ...23...
  • Page 3: Installation & Operating Instructions

    This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit is being installed in a mobile home, the installation should comply with the current CAN/CSA Z 240.4 code.
  • Page 4: Fireplace Dimensions

    Electrical Access Fig. 2 Fireplace specifications and framing dimensions. Ref. Rough Opening Depth P - Rough Opening Width Rough Opening Height ���" DVBR36 40” (1016 mm) 36” (614 mm) 36” (914 mm) 23¹⁄₄” (591 mm) 6³⁄₈” (162 mm) 6³⁄₈” (162 mm) 20”...
  • Page 5: Framing Dimensions

    20000584 DVBR Series Direct Vent Gas Fireplace � � Rough Opening Depth O - Rough Opening Width Rough Opening Height ���" DVBR36 40” (1016 mm) Specs - rear vent 2/14/02 djt 36” (614 mm) 36” (914 mm) 23¹⁄₄” (591 mm) 6³⁄₈”...
  • Page 6: Locating Your Fireplace

    DVBR Series Direct Vent Gas Fireplace Locating Your Fireplace Fig. 1 Locating Gas Fireplace A) Flat on wall B) Cross corner D) *Room divider E) *Flat on wall corner Y) 6” minimum Note (Fig. 1): ** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (X) does not exceed 20’...
  • Page 7: Hearth

    Framing and Finishing Check fireplace to make sure it is levelled and properly positioned. NOTE: If the optional Metro Face Kit (DVBR36 only) is to be installed, the fireplace may be placed on a 4” (102 mm) raised platform. Raising the fireplace will give the best aestethic appearance but is not required.
  • Page 8: Remote Switch Installation

    DVBR Series Direct Vent Gas Fireplace 1/2” Gas Supply 1/2” NPT X 1/2” Flare Shut-off Valve 3/8” Flex line (from valve) Fig. 6 Typical gas supply installation. Always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1”...
  • Page 9: Optional Top Vent Application

    Optional Top Vent Application The DVBR36/42 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit follow- ing the steps below. DVBR36 1. Remove the eight (8) screws securing outer collar adapter to fireplace. (Be careful not to damage insu- lation.) (Fig.
  • Page 10: General Venting

    DVBR Series Direct Vent Gas Fireplace DVBR42 1. Remove the seven (7) screws securing the heat shield cover plate to the fireplace. (Fig. a) Discard the heat shield cover plate. Remove Screws (7) Fig. a Remove screws securing heat shield cover plate. Dis- card cover plate.
  • Page 11: General Venting Information - Termination Location

    General Venting Information - Termination Location CFM145a VENT TERMINATION A = Clearance above grade, veranda, porch, deck, or balcony B = Clearance to window or door that may be opened C = Clearance to permanently closed window D = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (610mm) from the center line of the terminal...
  • Page 12: General Information Assembling Vent Pipes

    DVBR Series Direct Vent Gas Fireplace Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6" (152 mm) Noncombustible 2" (51 mm) Balcony - with no side wall Combustible & Noncombustible 12" (305 mm) *NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits.
  • Page 13: How To Use The Vent Graph

    Twist Lock Pipes When using CFM Corporation twist-lock pipe, it is not necessary to use silicone to seal the twist-lock joints. The only areas that need silicone are the collars on the fireplace, the telescoping pipe (if used) and the hori- zontal termination connection (when necessary).
  • Page 14 DVBR Series Direct Vent Gas Fireplace 20” (506 mm) Max. Top View Flat Installation Fig. 19 Rear vent application, no elbows. 20” (506 mm) Top View Corner Installation Fig. 20 Rear vent application, one 45° elbow. Rear Wall Vent Installations - Twist Lock Pipe Step 1 Locate and cut the vent opening in the wall.
  • Page 15: Vertical Sidwall Applications & Installation

    Finished Wall These ends screwed to appli- ance Fig. 23 Side view of final unit location, twist lock pipe. FP1005 Side View Vent Termination Rear Wall Vent Installations - 1/25/00 djt Flex Vent Pipe Follow Steps 1 and 2 on Page 14. Step 3 Install the 4”...
  • Page 16 DVBR Series Direct Vent Gas Fireplace 3 x 90° 3 x 90° Elbows Elbows FP1176 Fig. 26 Maximum three (3) 90° elbows per installation. 36" (914mm) Max. Fig. 27 Maximum horizontal runwith no rise. • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36”...
  • Page 17 Vertical Sidewall Installation Twist Lock Pipe Step 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. (Fig. 31) (For combustible walls first frame in opening.) NOTE: When using flex vent, the opening will have to be measured according to the 1”...
  • Page 18 DVBR Series Direct Vent Gas Fireplace Sealing vent pipe and firestop gaps with high tem- perature sealant will restrict cold air being drawn in around fireplace. Fig. 34 Horizontal length requirement. Step 7 Apply high temperature sealant to 4” (102 mm) and 7”...
  • Page 19: Below Grade Installation

    Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12” (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7” (178 mm) below grade level. The 7” (178 mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.
  • Page 20 DVBR Series Direct Vent Gas Fireplace Max. Height 40’ (12.2m) Min. Height 8’ (2.4m) Max. 10’ (3m) Max. Height Max. 10’ (3m) 40’ (12.2m) Min. Height 8’ (2.4m) Fig. 41 Support straps for horizontal runs. 1 + 2 + 3 + 4 = 270° Fig.
  • Page 21 Min. 2' (610 mm) Fig. 45 Minimum termination to roof clearance. 20000584 DVBR Series Direct Vent Gas Fireplace 3 #5 Sheet Metal Screws per Joint Sealant Fig. 46 Roof flashing. TWL101a Twist Lock Pipe 2/8/99 djt FP1185 3 #5 Sheet Metal Screws per Joint Sealant...
  • Page 22: Venting Components

    DVBR Series Direct Vent Gas Fireplace 584A venting components rear vent term 4/6/99 djt 584B Vent components Starter Kit 2/25/99 djt 584C Vent components 584D 45 degree elbow Vent Components 2/25/99 djt 90 degree elbow 10/20/99 twistlock 2/25/99 djt 584E 10/20/99 twist lock Venting Components Telescope vent...
  • Page 23: Operating Instructions

    Glass Information Only glass approved by CFM Corporation may be used for replacement. • The use of any non-approved replacement glass will void all product warranties. • Care must be taken to avoid breakage of the glass. • Do not operate appliance with glass front removed, cracked or broken.
  • Page 24: Installation Of Logs

    DVBR Series Direct Vent Gas Fireplace Installation of Logs Log Chart Logs DVBR36 Left Log 20008817 Right Log 20008819 Right Rear Log 20008818 Left Cross Log 20008820 Log Top Right Right Cover Log 20008822 Left Rear Log 20008513 Center Log...
  • Page 25: Flame & Temperature Adjustment

    Fig. 52 Place Left and Right Cover Logs and Center Log on grate. ����� Left Cross Log ���� ���� ���� Left Front Log Fig. 53 Place Left Front Log, Left Cross Log and Log Top Right. Top logs must be placed properly onto �����...
  • Page 26 DVBR Series Direct Vent Gas Fireplace LG389 Fig. 57 Correct flame appearance for DVBR36 model. ����� ������ ��� ������ ���� LG387 Fig. 58 Correct flame appearance for DVBR42 model. 20000584...
  • Page 27: Lighting & Operating Instructions

    Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manu- ally.
  • Page 28 DVBR Series Direct Vent Gas Fireplace Troubleshooting – Honeywell VS8421 START Gas Supply On Pilot Lights With Piezo Ignitor PILOT STAYS LIT PILOT LIGHTS MAIN BURNER SYSTEM OK Remove window frame assembly before service work CHECK • Supply Line Hooked Up •...
  • Page 29: Troubleshooting

    Troubleshooting the Gas Control System Note: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT. SYMPTOM 1. Spark ignitor will not light A.
  • Page 30: Fuel Conversion Instructions

    DVBR Series Direct Vent Gas Fireplace Fuel Conversion Instructions To convert the DVBR unit from one gas type to another follow these instructions: 1. Remove control cover to gain access to valve. Remove glass door. (See “Glass Frame Removal”, Page 23, Fig. 48) 2.
  • Page 31 Shutter Burner Pan Retaining Screw Air Shutter Front View Fig. 63 Remove air shutter from burner pan. CO103 Gas Conversion Air shutter 2/15/99 djt Shutter Retaining Screw Natural Gas Slots Open Fig. 64 Conversion Air shutter. CO127 DVBR air shutter Burner conversion Top View...
  • Page 32: Maintenance

    DVBR Series Direct Vent Gas Fireplace Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual.
  • Page 33: Replacement Parts

    1. DVBR36 17a,b CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DVBR36/42 Ref. Description Log Set Complete Left Log Right Log Right Rear Log Left Cross Log...
  • Page 34 DVBR Series Direct Vent Gas Fireplace DVBR36/42 (continued) Ref. Description Lava Rock Package Mineral Wool Bagged Ceramic Tile (Single) Burner Housing with Tile Manifold Tubing with Fittings Ceramic Hearth panel (Left) Ceramic Hearth Panel (Right) Ceramic Panel (Rear) Ceramic Panel (Side)
  • Page 35: Optional Accessories

    Optional Fk-12 Fan Hook-up 1. Remove control cover from unit. 2. Remove glass door by rotating latches at bottom corners of door. Refer to Page 23. 3. Remove the 9 screws securing burner to combustion bottom. 4. Remove burner by lifting up and rotating toward front of unit.
  • Page 36: Decorative Glass Panels

    Contact your authorized distributor for Rear Log Sup- port details of the trim kits and ordering information for the trim kits applicable for each model. H102 The Metro Face Kit is designed for use on the DVBR36 only. MADVBR36FKBE01 MADVBR36FKBM03 MADVBR36FKBC02 Decorative Glass Panels...
  • Page 37 DVBR Series Direct Vent Gas Fireplace 20000584...
  • Page 38 DVBR Series Direct Vent Gas Fireplace 20000584...
  • Page 39: Warranty

    PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY CFM Corporation (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions...
  • Page 40 CFM Corporation 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 800-668-5323 • www.cfmcorp.com...

This manual is also suitable for:

Dvbr42

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