Majestic DVBL7 Series Installation And Operating Instructions Manual

Direct vent
Table of Contents

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DVBL7 Series
Direct Vent Gas Fireplace
Models:
300DVBLN/PSC7
400DVBLN/PV7;N/PSC7
500DVBLN/PV7;N/PSC7
warNINGS
IF the INForMatIoN IN theSe INStruCtIoNS
are Not FoLLoweD exaCtLy, a FIre
or exPLoSIoN May reSuLt CauSING
ProPerty DaMaGe, PerSoNaL INjury or
LoSS oF LIFe.
Do not store or use gasoline or other
f i r e - p a r t s . c o m
flammable vapors and liquids in the vicinity
of this or any other appliance.
what to Do IF you SMeLL GaS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
warNING: Improper installation, adjustment,
alteration, services or maintenance can cause
injury or property damage. refer to this manual.
For assistance or additional information
consult a qualified installer, service agency or
the gas supplier.
this appliance may be installed in an aftermarket*,
permanently located, manufactured home (uSa
only) or mobile home, where not prohibited by
local codes.
this appliance is only for use with the type of
gas indicated on the rating plate. this appliance
is not convertible for use with other gases,
unless a certified kit is used.
* aftermarket: Completion of sale, not for purpose of
resale, from the manufacturer.
Installation and
Operating
Instructions
Due to hIGh teMPeratureS, the aPPLIaNCe
ShouLD Be LoCateD out oF traFFIC aND
away FroM FurNIture aND DraPerIeS.
ChILDreN aND aDuLtS ShouLD Be aLerteD
to the haZarDS oF hIGh SurFaCe
teMPerature aND ShouLD Stay away to
aVoID BurNS or CLothING IGNItIoN.
youNG ChILDreN ShouLD Be SuPerVISeD
wheN they are IN the SaMe rooM aS the
aPPLIaNCe.
CLothING or other FLaMMaBLe MaterIaL
ShouLD Not Be PLaCeD oN or Near the
aPPLIaNCe.
KeeP the rooM area CLear aND Free
FroM CoMBuStIBLe MaterIaLS, GaSoLINe,
aND other FLaMMaBLe VaPorS aND
LIquIDS.
INStaLLer: Leave this manual with the appliance.
CoNSuMer: retain this manual for future refer-
ence.
743000
BLDV 7 cover
20301852 6/10 Rev. 1

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Summary of Contents for Majestic DVBL7 Series

  • Page 1 DVBL7 Series Direct Vent Gas Fireplace Models: 300DVBLN/PSC7 400DVBLN/PV7;N/PSC7 500DVBLN/PV7;N/PSC7 warNINGS IF the INForMatIoN IN theSe INStruCtIoNS are Not FoLLoweD exaCtLy, a FIre or exPLoSIoN May reSuLt CauSING ProPerty DaMaGe, PerSoNaL INjury or LoSS oF LIFe. – Do not store or use gasoline or other f i r e - p a r t s .
  • Page 2: Table Of Contents

    DVBL7 Series Gas Fireplace CoNteNtS thank you and congratulations on your purchase of a Majestic Fireplace. PLeaSe reaD the INStaLLatIoN aND oPeratIoN INStruCtIoNS BeFore uSING the aPPLIaNCe! IMPortaNt: read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.
  • Page 3: Important Safety Information

    IMPortaNt SaFety INForMatIoN DVBL7 Series Gas Fireplace INStaLLer owNer Please leave these instructions with the appliance. Please retain these instructions for future reference. • read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace.
  • Page 4: Code Approval

    DVBL7 Series Gas Fireplace IMPortaNt SaFety INForMatIoN & CoDe aPProVaL 12. Do not use this fireplace to cook food or burn paper IMPortaNt: or other objects. PLeaSe reaD the FoLLowING CareFuLLy 13. Never place anything on top of fireplace. It is normal for fireplaces fabricated of steel to give 14.
  • Page 5: Product Specifications

    DVBL7 Series Gas Fireplace ProDuCt FeatureS ProDuCt SPeCIFICatIoNS hIGh eLeVatIoNS • This appliance has been certified for use with either Input ratings are shown in BTU per hour and are certified natural or propane gas. See appropriate data plates. without deration for elevations up to 4,500 feet (1,370 •...
  • Page 6: Pre-Installation Information

    Pre-INStaLLatIoN INForMatIoN DVBL7 Series Gas Fireplace Rough 7" Dia. Opening Depth 4" Dia. 1/2” or 5/8” (13 or 16 mm) R - Rough Opening Width Rough Opening Height f i r e - p a r t s . c o m Figure 2 - Fireplace Specifications and Framing Dimensions...
  • Page 7: Before You Start

    Pre-INStaLLatIoN INForMatIoN DVBL7 Series Gas Fireplace BeFore you Start FIreBox FraMING Read this homeowner manual thoroughly and follow all Firebox framing can be built before or after the appliance instructions carefully. Inspect all contents for shipping is set in place. Construct firebox framing following Figure 2 damage and immediately inform your dealer if any damage for your specific installation requirements.
  • Page 8: Fireplace Location

    Pre-INStaLLatIoN INForMatIoN DVBL7 Series Gas Fireplace FIrePLaCe LoCatIoN Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections.
  • Page 9: Clearances

    CLearaNCeS DVBL7 Series Gas Fireplace CLearaNCeS to CoMBuStIBLeS Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. the appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet...
  • Page 10: Securing Fireplace To Floor Or Framing

    DVBL7 Series Gas Fireplace SeCurING FIrePLaCe to FLoor or FraMING The fireplace must be secured to the floor and/or to framing studs as shown in Figure 5. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing.
  • Page 11: Vent Installation

    VeNtING INStaLLatIoN INForMatIoN DVBL7 Series Gas Fireplace read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life.
  • Page 12: Termination Location

    DVBL7 Series Gas Fireplace VeNtING INStaLLatIoN INForMatIoN GeNeraL VeNtING INForMatIoN - terMINatIoN LoCatIoN INSIDE  CORNER DETAIL  G  V  H  A  D  E  L  C  B  B  V  Fixed B  V  Closed V  Fixed Operable Closed F  V  B  M  V  B ...
  • Page 13: Assembling Vent Pipes

    VeNtING INStaLLatIoN INForMatIoN DVBL7 Series Gas Fireplace Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Alcove Applications* Outside Corner Combustible 6" (152 mm) Combustible 6" (152 mm) Noncombustible 2" (51 mm) Noncombustible 2" (51 mm)
  • Page 14: How To Use The Vent Graph

    DVBL7 Series Gas Fireplace VeNtING INStaLLatIoN INForMatIoN t-LoCK PIPeS how to uSe the VeNt GraPh When using unitized T-Lock pipe it is not necessary to The Vent Graph should be read in conjunction with the use sealant on the joints. The only areas of the venting...
  • Page 15: Vent Pipe Clearances To Combustibles

    VeNtING INStaLLatIoN DVBL7 Series Gas Fireplace horizontal sections of this vent system require a minimum of 3" clearances to combustibles at the top of the flue and 1" clearance at the sides and bottom until the flue penetrates the outside wall. a minimum 1" clearance all around the flue is acceptable at this point of penetration.
  • Page 16: Vertical Sidewall Applications

    DVBL7 Series Gas Fireplace VeNtING INStaLLatIoN VertICaL SIDewaLL aPPLICatIoN example: According to the vent graph (Page 15) the Minimum clearance between vent pipes and combus- maximum horizontal vent length in a system with a 7Z\x’ tible materials is 3" (76 mm) on top, and 1" (25 mm) on (2.3 m) rise is 20’...
  • Page 17 DVBL7 Series Gas Fireplace VeNtING INStaLLatIoN VertICaL SIDewaLL INStaLLatIoN - t-LoCK PIPe Step 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole lo- cation. Depending on whether the wall is combustible or noncombustible, cut opening to size.
  • Page 18: Below Grade Installation

    DVBL7 Series Gas Fireplace VeNtING INStaLLatIoN Sealing vent pipe and firestop gaps with high tem- perature sealant will restrict cold air being drawn in around fireplace. 4" Flex Step 7 12" Vent Pipe (305 mm) Guide the vent terminations 4” and 7” collard into their respective vent pipes.
  • Page 19: Vertical Through-The-Roof Applications

    VeNtING INStaLLatIoN DVBL7 Series Gas Fireplace 2. Remove soil to a depth of approximately 16” (406 mm) VertICaL throuGh-the-rooF below base of snorkel. Install drain pipe. Install window aPPLICatIoN well (not supplied). Refill hole with 12” (305 mm) of his gas fireplace has been approved for: coarse gravel leaving a clearance of approximately 4”...
  • Page 20: Installation

    VeNtING INStaLLatIroN DVBL7 Series Gas Fireplace attic Insulation Shield (7DV1aIS) 1 + 2 + 3 + 4 = 270° upper Floor Figure 24 - 11” Maximum Elbow (279 mm) Usage Ceiling Installation 12” Min. FP1029 Joist FP1179 Firestop Spacer VertICaL throuGh-the-rooF...
  • Page 21 VeNtING INStaLLatIoN DVBL7 Series Gas Fireplace Horizontal Overhang 2 ft.  2 ft. Min. Min. Lowest Discharge Opening roof Pitch h (feet) Termination Flat to 6/12 Vent Over 6/12 to 7/12 1.25 Over 7/12 to 8/12 Over 8/12 to 9/12 Storm Collar Over 9/12 to 10/12...
  • Page 22: Fireplace Installation

    FIrePLaCe INStaLLatIoN DVBL7 Series Gas Fireplace CheCK GaS tyPe Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit.
  • Page 23 FIrePLaCe INStaLLatIoN DVBL7 Series Gas Fireplace a manual shutoff valve must be installed only persons licensed to work with gas upstream of the appliance. union tee and piping may make the necessary gas plugged 1/8” NPt pressure tapping point connections to this appliance.
  • Page 24: Check Gas Pressure (Millivolt)

    DVBL7 Series Gas Fireplace MILLIVoLt - CheCKING GaS PreSSure and eLeCtrICaL INStaLLatIoN 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, StoP! Do not install the appliance.
  • Page 25: Glass Removal

    DVBL7 Series Gas Fireplace GLaSS reMoVaL GLaSS FraMe reMoVaL 1. Remove access panel by lifting up and out. 2. Release two clamps (500 model has three clamps) on bottom of fireplace. Figure 33 3. Tilt glass frame out and lift glass frame up until it clears three tabs on top of fireplace.
  • Page 26: Remote Wall Switch Installation

    SwItCh & BLower INStaLLatIoN DVBL7 Series Gas Fireplace reMote waLL MouNteD SwItCh A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. Attach the wall switch in a Do not connect wall switch to (110 V) junction box at the desired location on the wall.
  • Page 27 FaN/BLower SySteM DVBL7 Series Gas Fireplace 3. Remove logs. 4. Remove grate from engine by lifting up. 5. Remove hearth brick and wall brick panels. 6. Disconnect the gas line to the valve. 7. Remove screws securing engine base to firebox floor and lift engine up to remove.
  • Page 28 FaN/BLower SySteM DVBL7 Series Gas Fireplace Start Position Installed Position KT505 Figure 38 - Blower Installation Position Note: Some older units are not equipped with mounting brackets. Velcro and magnets are used to mount blowers to sidewall and floor.
  • Page 29: Operating Instructions (Milli-Volt)

    INStruCtIoNS - MILLI-VoLt DVBL7 Series Gas Fireplace For your SaFety reaD BeFore LIGhtING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. a. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly.
  • Page 30: Lighting Pilot

    INStruCtIoNS - MILLI-VoLt DVBL7 Series Gas Fireplace LIGhtING PILot For the FIrSt tIMe aPProVeD LeaK teStING MethoD If using a soap and water You may check for gas leaks with the following methods solution to test for leaks, only: Do Not spray solution onto •...
  • Page 31: Lighting Burner

    INStruCtIoNS - MILLI-VoLt DVBL7 Series Gas Fireplace LIGhtING BurNer MaIN BurNer SwItCh The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob.
  • Page 32: Checking Gas Pressure - (Signature Command System)

    DVBL7 Series Gas Fireplace SIGNature CoMMaND - CheCK GaS PreSSure and eLeCtrICaL INStaLLatIoN 1. Check gas type. The gas supply must be the same as Pressure Inlet stated on the appliance’s rating decal. If the gas supply is different from the fireplace, StoP! Do not install the appliance.
  • Page 33: Junction Box Wiring

    SIGNature CoMMaND - eLeCtrICaL INStaLLatIoN DVBL7 Series Gas Fireplace juNCtIoN Box wIrING 1. This should be done before framing the fireplace. Wire the receptacle into an electrical circuit. Wire with minimum 60° C wire in accordance with prevailing codes. 2. Remove the external junction box cover by removing the screw from the side of the outside firebox wall.
  • Page 34: Signature Command Wiring Diagram

    DVBL7 Series Gas Fireplace eLeCtrICaL INStaLLatIoN Optional To Junction Box AC Module in Fireplace Pilot Optional White Light Black Optional White Blower Black White Optional Black Aux. Green Connector Pin To Control Board Input 300 Watt Max. Each Optional A/C Module Replaces 6V Adapter When Used RF Receiver ON/OFF Button Control Board 6V AC Black / Thermopile Adapter Red / Thermopile Sensor Conversion NG/LP Ignitor / Sparker f i r e - p a r t s .
  • Page 35: Optional Fan/Blower System (Scs)

    FaN BLower SySteMS DVBL7 Series Gas Fireplace electrical Grounding Instructions: this electrical connections should only be appliance is equipped with a three-prong performed by a qualified licensed electrician. (grounding) plug for your protection against Main power supply must be turned off before...
  • Page 36: Blotsdv

    FaN BLower SySteMS DVBL7 Series Gas Fireplace BLotSDV autoMatIC therMoStat BLower 120VAC Receptacle  Junction  BLACK GREEN WHITE BLACK WHITE BLACK BLACK Speed Control  Figure 51 - f i r e - p a r t s . c o m...
  • Page 37: Operating Instructions (Scs)

    INStruCtIoNS - SIGNature CoMMaND DVBL7 Series Gas Fireplace For your SaFety reaD BeFore LIGhtING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of lie. a. This appliance is equipped with an ignition device which automatically lights the pilot. Refer to the instructions.
  • Page 38: Operating Instructions

    INStruCtIoNS - SIGNature CoMMaND DVBL7 Series Gas Fireplace oPeratING INStruCtIoNS 1. StoP! Read the safety information above. 2. This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.
  • Page 39: Signature Command System Operation

    SIGNature CoMMaND SySteM oPeratIoN INStruCtIoNS DVBL7 Series Gas Fireplace To Thermopile FeatureS RF Receiver ON/OFF To Sensor Command Center To Sparker • Easy Access Function Operation and System Configuration • Operation Confirmation/Fault Diagnostic Indications (LED/ NG/LP Buzzer) Conversion • ON/OFF/HI/Med/Low Operation •...
  • Page 40 DVBL7 Series Gas Fireplace SIGNature CoMMaND SySteM oPeratIoN INStruCtIoNS SySteM CoNFIGuratIoN/SetuP All System configuration/setup is done on the Command Center. Note: When using On/Off wall switch, the switch must be in the ON position to perform all configuration set ups at the command center.
  • Page 41 SIGNature CoMMaND SySteM oPeratIoN INStruCtIoNS DVBL7 Series Gas Fireplace FuNCtIoNS/oPeratIoN turning on the fireplace 1. Turn on the master switch and wait for a beep. 2. Press the ON button on the Command Center or turn on wall switch. Pilot will light and burner will come on High setting or last memory setting (See Turning Off Fireplace below).
  • Page 42: Final Installation

    DVBL7 Series Gas Fireplace LoG & roCK wooL INStaLLatIoN hearth BrICK PLaCeMeNt Place the hearth brick centered in front of burner and slide back until it hits the stops on the right and left of burner. roCK wooL PLaCeMeNt 1. Place rock wool on burner to provide glowing Burner embers.
  • Page 43 FINaL INStaLLatIoN DVBL7 Series Gas Fireplace 5. Place the middle cross log (#6) by matching the rectangular notch on the bottom of this log with the rectangular protrusion of the rear log toward the left. The narrow pointed end will line up between the second left tong and the middle tong on the grate.
  • Page 44: Cleaning And Maintenance

    DVBL7 Series Gas Fireplace CLeaNING aND MaINteNaNCe Sensor turn off gas before servicing fireplace. It is recommended that a qualified service Signature Thermopile technician perform these check-ups at the Command beginning of each heating season System Pilot BurNer, PILot aND CoNtroL CoMPart-...
  • Page 45: Vent System

    CLeaNING aND MaINteNaNCe DVBL7 Series Gas Fireplace VeNt SySteM The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow.
  • Page 46: Troubleshooting Standing Pilot Ignition

    DVBL7 Series Gas Fireplace StaNDING PILot IGNItIoN MILLIVoLt SySteM SyMPtoM PoSSIBLe CauSe aCtIoN 1. Spark ignitor will A. Open door and check to make sure wire is connected A. Wire disconnected. not light pilot after to ignitor. repeated triggering of B.
  • Page 47 DVBL7 Series Gas Fireplace trouBLeShootING StaNDING PILot IGNItIoN MILLIVoLt SySteM SyMPtoM PoSSIBLe CauSe aCtIoN 4. Frequent pilot A. Pilot flame may be too high A. Clean and adjust the pilot flame for maximum flame outage problem. or too low, causing pilot impingement on thermocouple.
  • Page 48: Signature Command System

    DVBL7 Series Gas Fireplace trouBLeShootING SIGNature CoMMaND SySteM OPERATION FAULT ACTION DIAGNOSIS Using Battery polarity wrong? Re-install batteries battery? Make sure Command Install batteries and/or Battery voltage low? Change batteries Center and plug in the AC board No beep in about...
  • Page 49: Replacement Parts

    PartS DVBL7 Series Gas Fireplace FIreBox CoMPoNeNtS f i r e - p a r t s . c o m ref. Description qty. 300DVBL 400DVBL 500DVBL Junction Box Assy (not shown) 26D2128K 26D2128K 26D2128K Sheet Metal Base 20302194...
  • Page 50: Standing Pilot Millivolt Control

    DVBL7 Series Gas Fireplace rePLaCeMeNt PartS StaNDING PILot — MILLIVoLt CoNtroL f i r e - p a r t s . c o m 11,12,13,14 743000 BLDV millivolt parts 20301852...
  • Page 51 PartS DVBL7 Series Gas Fireplace StaNDING PILot — MILLIVoLt CoNtroL ref. Description qty. 400DVBLNV7 400DVBLPV7 500DVBLNV7 500DVBLPV7 1. Gas Valve Assy 37D0117 37D0118 37D0117 37D0118 2. Pilot Assy 37D0018 37D0019 37D0018 37D0019 2C. Replacement Thermocouple 37D1067 37D1067 37D1067 37D1067 2I.
  • Page 52: Signature Command System

    DVBL7 Series Gas Fireplace rePLaCeMeNt PartS SIGNature CoMMaND SySteM f i r e - p a r t s . c o m 13, 14, 15, 16, 17 743000 BLDV SC parts 20301852...
  • Page 53 DVBL7 Series Gas Fireplace rePLaCeMeNt PartS SIGNature CoMMaND SySteM Item Description qty. 300DVBL 300DVBL 400DVBL 400DVBL 500DVBL 500DVBL NSC7 PSC7 NSC7 PSC7 NSC7 PSC7 Gas Valve Assembly 80D0001 80D0002 80D0001 80D0002 80D0001 80D0002 Pilot Assembly 80D0006 80D0007 80D0006 80D0007 80D0006...
  • Page 54: Logs

    DVBL7 Series Gas Fireplace rePLaCeMeNt PartS LoGS f i r e - p a r t s . c o m ref. Description qty. 300DVBL 400DVBL 500DVBL Rear Log #1 20302144 74D0059 74D0059 743001 Top Right Log #2 20302145 74D0060 74D0060 DVBL logs...
  • Page 55: Venting Components

    VeNtING CoMPoNeNtS DVBL7 Series Gas Fireplace VertICaL VeNtING Description Model Number Vertical Vent Termination Kits Vertical Vent Termination w/ Storm Collar 47TLVTK (flashing NOT included) Vertical Vent Termination w/ Storm Collar - 8 pack 47TLVTK/8 (flashing NOT included) Vertical Vent Termination w/ 1/12 - 6/12 Flashing, Storm...
  • Page 56 VeNtING CoMPoNeNtS DVBL7 Series Gas Fireplace horIZoNtaL VeNtING Description Model Number Horizontal Vent Termination Kits Rear Vent Hot Touch Termination Kit w/ 10" to 16" 47TLBRTK Adjustable Termination Pipe, Firestop, and Hot Touch Termination w/ Siding Shield Up and Out Side Wall Termination Kit w/ 10" to 16"...
  • Page 57 DVBL7 Series Gas Fireplace f i r e - p a r t s . c o m 20301852...
  • Page 58 Commonwealth of of eight (8) feet above grade directly in line with the exhaust DVBL7 Series Gas Fireplace vent terminal for the horizontally vented gas fueled heating Massachusetts appliance or equipment. The sign shall read, in print size no This product must be installed by a licensed plumber or less than one-half (1/2) inch in size, “GaS VeNt DIreCtLy...
  • Page 59: Warranty

    LIMIteD LIFetIMe warraNty PoLICy DVBL7 Series Gas Fireplace LIFetIMe warraNty The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. FIVe year warraNty The following components are warranted five (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.
  • Page 60: Enereguide Efficiencies

    Based on CSA P.4.1-09 efficiency ratings Model enerGuide ratings Fireplace efficiency (%) 300DVBLNSC7 300DVBLPSC7 64.2 400DVBLNV7 63.8 400DVBLPV7 60.2 f i r e - p a r t s . c o m 400DVBLNSC7 68.1 Recherchez dans la brochure 400DVBLPSC7 62.8 les caractéristique de rendement 500DVBLNV7 61.1 énergétique de foyer au gaz...

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