Table of Contents
Advertisement
Quick Links
DIRECT VENT GAS FIREPLACE
WARNINGS
IF ThE INFORMATION IN ThESE INSTRUCTIONS ARE
NOT FOLLOWED ExACTLy, A FIRE OR ExPLOSION
MAy RESULT CAUSING PROPERTy DAMAGE,
PERSONAL INjURy OR LOSS OF LIFE.
– Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
–
WhAT TO DO IF yOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fire department.
– Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment,
alteration, services or maintenance can cause injury or
property damage. Refer to this manual. For assistance
or additional information consult a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket*,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
* Aftermarket: Completion of sale, not for purpose of resale,
from the manufacturer.
READ BEFORE INSTALLING. SAVE ThESE INSTRUCTIONS
INSTALLATION AND OPERATING
INSTRUCTIONS
MODEL: Designer
DUE TO hIGh TEMPERATURES, ThE
APPLIANCE ShOULD BE LOCATED OUT
OF TRAFFIC AND AWAy FROM FURNITURE
AND DRAPERIES.
530419 Designer cover
10/08
ChILDREN AND ADULTS ShOULD BE
ALERTED TO ThE hAZARDS OF hIGh
SURFACE TEMPERATURE AND ShOULD
S TAy AWAy TO AV O I D B U R N S O R
CLOThING IGNITION.
y O U N G C h I L D R E N S h O U L D B E
SUPERVISED WhEN ThEy ARE IN ThE
SAME ROOM AS ThE APPLIANCE.
CLOThING OR OThER FLAMMABLE
MATERIAL ShOULD NOT BE PLACED ON
OR NEAR ThE APPLIANCE.
KEEP ThE ROOM AREA CLEAR AND
FREE FROM COMBUSTIBLE MATERIALS,
GASOLINE, AND OThER FLAMMABLE
VAPORS AND LIqUIDS.
53D0419 10/08 Rev. 9
Advertisement
Table of Contents
Related Manuals for Majestic Designer
Summary of Contents for Majestic Designer
-
Page 1: Installation And Operating Instructions
APPLIANCE ShOULD BE LOCATED OUT fire department. OF TRAFFIC AND AWAy FROM FURNITURE AND DRAPERIES. – Installation and service must be performed 530419 Designer cover by a qualified installer, service agency or the 10/08 ChILDREN AND ADULTS ShOULD BE gas supplier. -
Page 2: Table Of Contents
CONTENTS Important Safety Information ......3 Fireplace Installation ........29 Check Gas Type .......... 9 Code Approval ..........4 Installing Gas Piping to Fireplace/Burner Product Features ..........5 System Location.......... 9 Pre-Installation Information Checking Gas Pressure ......... 31 High Elevations ..........6 Electrical Installation........32 Orifice Sizes, Pressures and BTUs .... -
Page 3: Important Safety Information
IMPORTANT SAFETy INFORMATION INSTALLER OWNER Please leave these instructions with the appliance. Please retain these instructions for future reference. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous. • Improper installation or use of this fireplace can cause serious injury or death from fire, burns, explosions, electrical shock and carbon monoxide poisoning. This fireplace is a vented product. This fireplace must • do not touch any electrical switch; do not use be properly installed by a qualified service person. -
Page 4: Code Approval
IMPORTANT SAFETy INFORMATION Continued from page 3 21. Do not operate the fireplace with glass door removed, cracked, or broken. 11. Keep the area around your fireplace clear of combus- 22. This unit is approved for bedroooms and bath- tible materials, gasoline, and other flammable vapor rooms. -
Page 5: Product Features
Thermal Efficiency = up to 80% Optional Remote Receiver Hi/Lo Knob FP2034 Off/Pilot/On Knob On/Off/RS Switch Control Panel Blower Control Figure 1 - Designer Fireplace FP2034 53D0419 Design controls 10/08... -
Page 6: Pre-Installation Information High Elevations
3.5" Manifold Press: (W.C.) 10" Maximum Supply Pressure 10.5" Maximum Supply Pressure 13" Minimum Supply Pressure 4.5" Minimum Supply Pressure 11" Model Designer Natural Propane Max. BTU/hr Input 36,000 36,000 Min. BTU/hr Input 25,000 26,000 Orifice Size (as shipped) BEFORE yOU START Read this homeowner manual thoroughly and follow all instructions carefully. -
Page 7: Fireplace Location
PRE-INSTALLATION INFORMATION INSTALLATION AND OPERATING INSTRUCTIONS This gas fireplace should be installed by a qualified installer in accordance with local build- ing codes and with current CSA B149 (.1 or 02) Installation codes for Gas Burning Fire- places and Equipment. If the unit is being installed in a mobile home the installation should comply with current CSA Z240.4 Code. - Page 8 PRE-INSTALLATION INFORMATION IMPORTANT: PLEASE READ THE FOLLOWING CAREFULLY Remove any plastic from trim parts before turning the fireplace ON. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
-
Page 9: Fireplace Dimensions
PRE-INSTALLATION INFORMATION ” 44” SEE-ThROUGh and ” ” PENINSULA MODELS ” ” 5/8” 1/2” ” ” ” 1/2” 5/8” Gas/Electric ” 44” 530419 CORNER MODELS see thru dims 10/08 (Right hand model shown) ” ” ” ” ” ” ” ”... -
Page 10: Fireplace Framing
Gas Connection Figure 4 - Top View of Framing for Peninsula Installation 2 x 4 Minimum FP2036 Peninsula Framing Specifications 1/2" Drywall 5/8" Drywall " " " " " " " " Figure 5 - Framing for Peninsula Installation FP2036 53D0419 Designer framing... -
Page 11: Framing Corner Fireplace
FIREPLACE FRAMING FRAMING CORNER FIREPLACE Gas Connection 2 x 2 Minimum Figure 6 - Top View of Framing Inside Corner (Right-hand configuration) x Minimum 2 x 4 Minimum FP2037 Corner Framing Specifications Figure 7 - 1/2" Drywall 5/8" Drywall Framing for Corner Installation "... -
Page 12: Framing See-Through Fireplace
Minimum Figure 8 - Top View of Framing for See- Through Unit FP2038 See-Through Framing Specifications 1/2" Drywall 5/8" Drywall " " Figure 9 - " " Framing for See-Through Installation " " " " FP3028 designer see thru framing 10/08 53D0419... -
Page 13: Securing Fireplace To Floor Or Framing
SECURING FIREPLACE TO FLOOR The fireplace must be installed giving full consideration to the clearance and height requirements identified in this manual. SECURING FIREPLACE TO FLOOR The fireplace must be secured to the floor and/or to framing studs as shown in Figure 10. Use two (2) wood screws or masonry/concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. -
Page 14: Clearances
CLEARANCES CLEARANCES TO COMBUSTIBLES Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance. A B C D E Mantel Shelf Chart (Minimum Height) Ref. -
Page 15: Installation Information
INSTALLATION INFORMATION FINIShING MATERIAL NOTE: Any wiring (i.e. remote control, wall switch, and optional fan) must be done prior to final finishing to avoid costly reconstruction. Never obstruct or modify the air inlet or outlet grills (louvers). This may create a fire hazard. Only noncombustible materials (i.e. brick, tile, slate, steel, or other materials with a UL fire rating of °... -
Page 16: Rear Vent Installation
VENT INSTALLATION REAR VENT INSTALLATION This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems. Horizontal sections of this vent system require a minimum of 3" clearances to A Minimum of 3"... -
Page 17: Optional Top Vent Installation
VENT INSTALLATION OPTIONAL TOP VENT INSTALLATION The appliance is shipped as a rear vent unit. If the Read all instructions completely installation layout requires the unit to be a top vent and thoroughly before attempting configuration the appliance can be converted by fol- installation. -
Page 18: Installation Planning
VENT INSTALLATION INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness. -
Page 19: Horizontal Termination
VENT INSTALLATION FOR hORIZONTAL TERMINATION Inside Corner Detail Fixed Closed Opera- Fixed Closed Operable Vent Terminal Air Supply Inlet Area Where Terminals Not Permitted Figure 16 - Horizontal Vent Termination Location MINIMUM DISTANCES A = Clearance above the grade, a veranda, porch, deck, or balcony [*12" (305mm) minimum]. B = Clearance to window or door that may be opened [*12"... -
Page 20: Termination Clearances
VENT INSTALLATION TERMINATION CLEARANCES FOR BUILDINGS WITh COMBUSTIBLE AND NONCOMBUSTIBLE ExTERIORS Combustible = 6" (152mm) Noncombustible = Combustible = 2” (51mm) 6" (152mm) Noncombustible = 2” (51mm) Inside Corner Outside Corner C = Maximum depth of 48" (1219mm) for alcove location D = Minimum width for back wall of alcove location Combustible - 38"... -
Page 21: Venting Installation
VENTING INSTALLATION REAR (THROUGH THE WALL) APPLICATIONS When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance • The maximum horizontal distance between the rear of the appliance and the outside of termination is 20"... -
Page 22: Rear Wall Vent Installation
VENT INSTALLATION REAR WALL VENT INSTALLATION (continued) 4. Apply a bead of non-hardening mastic around the Deflecting outside edge of vent cap. Position the vent cap in the Shield center of hole on the exterior wall with the word “UP” on the vent cap facing up. -
Page 23: Horizontal Termination Configuration
VENT INSTALLATION hORIZONTAL TERMINATION CONFIGURATIONS Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configu- rations apply and must be strictly adhered to. The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the various dimensions allowable. Page 20, Figure 18 Minimum clearance between vent pipes and combustible materials is 3" on top and 1" from bottom and sides unless otherwise noted. When the vent termination exits through foundations less than 20" below outcrop, the vent pipe must be flush with the siding. - Page 24 VENT INSTALLATION hORIZONTAL TERMINATION 90° CONFIGURATION (Continued) • If a 90° elbow is used in the horizontal vent run, the horizontal vent length is reduced by 36" (914 mm). Figure 28. This does not apply if the 90° elbows are used to increase or redirect a vertical rise.
-
Page 25: Below Grade Installation
VENT INSTALLATION BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178 mm) below grade level. The 7" (178 mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall. - Page 26 VENT INSTALLATION VERTICAL (THROUGH-THE-ROOF) APPLICATIONS This Gas Fireplace has been approved for, • Vertical installations up to 40' (12 m) in height. Up to a 10' (3 m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. Figure 33 Support Straps Every...
-
Page 27: Installation For Vertical Termination
VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling Roof Flashing joist, roof rafters or other framing will obstruct the venting system, consider an offset. Refer to Figure 35 to avoid cut- ting load bearing members. NOTE: Pay special attention to these installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic... - Page 28 VENT INSTALLATION 4. Connect a section of pipe and extend up through the hole. NOTE: If an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. Page 26, Figure 33. Whenever possible, use 45°...
-
Page 29: Fireplace Installation
FIREPLACE INSTALLATION ChECK GAS TyPE Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit. INSTALLING GAS PIPING TO FIREPLACE / BURNER SYSTEM LOCATION All electric heaters have hot and arcing A qualified installer or service person... - Page 30 FIREPLACE INSTALLATION Only persons licensed to work A manual shutoff valve must be with gas piping may make the installed upstream of the appliance. necessary gas connections to Union tee and plugged 1/8" NPT this appliance. pressure tapping point should be installed upstream of the appliance. See Figure 36. NOTE : The gas line connection may be made using 1/2"...
-
Page 31: Checking Gas Pressure
ChECKING GAS PRESSURE 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. 2. -
Page 32: Electrical Installation
ELECTRICAL INSTALLATION ELECTRICAL WIRING This fireplace will work without any electrical supply. Electricity is only needed to operate blower. NOTE: If installed in mobile home, fireplace must be bolted securely to floor. Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. All wiring shall be in compliance with all local, city, and state codes. The appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/ NFPA 70 (latest edition) and Canadian Electrical Code, CSA C22.1. -
Page 33: Remote Wall Switch
ELECTRICAL INSTALLATION ELECTRONIC PILOT IGNITION WIRING Do not connect 110-120 VAC to the Remote Wall Switch. The appliance Pilot Assembly will malfunction. To Junction Box Spark Sense Ignition Module (Synetek) GREEN WHITE BLACK MAGENTA #5 BLACK WHITE Primary - 120V Electronic Valve Transformer FP2067 Secondary... -
Page 34: Glass Removal
GLASS REMOVAL GLASS FRAME REMOVAL All three (3) glass frames are replaced the same way. 1. Release two (2) clamps on bottom of fireplace. Figure 43 2. Tilt glass frame out and lift glass frame up until it clears three (3) tabs on top of fire- place. -
Page 35: Log Placement
LOG PLACEMENT Before you begin - This unit is supplied with eight ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces of fibers. The positioning of the logs is critical to the safe and clean operation of this heater. - Page 36 LOG PLACEMENT 5. Position left end of bottom center back log (#3) next to rear end of left log (#1). Align pin on grate with pin hole in bottom of center back log (#3). Snug right end of bottom center back log (#3) to the middle of right log (#2).
- Page 37 LOG PLACEMENT 8. Place Y-shaped end of top log (#6) on prong four Top Log (#6) of back of grate. Position other end of top log (#6) Cutout on Bottom in cutout of bottom center log (#3). Figure 49 Center Log 9.
-
Page 38: Air Restrictor Adjustment
AIR RESTRICTOR ADjUSTMENT Flue Opening Air Restrictor Air Restrictor FP2069 Screw (Slide Left and Right) Figure 51 - Adjust Baffle on Air Restrictor Plate The fireplace is equipped with a restrictor plate that is located inside the top chamber of the fireplace. -
Page 39: Operating Instructions
OPERATING INSTRUCTIONS FOR yOUR SAFETy READ BEFORE LIGhTING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in battery ignitor while following these instructions exactly. B. -
Page 40: Lighting Pilot
OPERATING INSTRUCTIONS LIGhTING PILOT FOR ThE FIRST TIME APPROVED LEAK TESTING METhOD You may check for gas leaks with the following methods only: If using a soap and water solution to test for leaks, • Soap and water solution DO NOT spray solution • An approved leak testing spray onto control body. -
Page 41: Lighting Burner
OPERATING INSTRUCTIONS LIGhTING BURNER MAIN BURNER SWITCh The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON”... -
Page 42: Maintenance
CLEANING and MAINTENANCE Make sure the gas valve knob is in the "OFF" position. Wait at least five (5) minutes before starting maintenance. Fireplace must be cold before starting maintenance. VENTING SySTEM A qualified agency should examine the venting system annually. CLEANING GLASS Clean the tempered glass periodically. -
Page 43: Troubleshooting
TROUBLEShOOTING STANDING PILOT IGNITION SyMPTOM POSSIBLE CAUSE ACTION 1. Spark ignitor A. Wire disconnected. A. Open door and check to make sure wire is connected to will not light ignitor. pilot after B. Defective ignitor. B. Check for spark at electrode and pilot. If no spark and elec- repeated trode wire is properly connected, replace pilot assembly. -
Page 44: Electronic Ignition
TROUBLEShOOTING ELECTRONIC IGNITION START 1. Turn gas supply off. Check: Line voltage (120VAC) 2. Turn ON/OFF switch to “ON” Low voltage transformer (19.5 minimum VAC) Power to module (24V Normal) ON/OFF switch Wiring connections Is there a spark across Unplug ignition lead and ignitor sensor gap? check spark at module (24VAC normal). -
Page 45: Blower
TROUBLEShOOTING GENERAL TROUBLEShOOTING SyMPTOM POSSIBLE CAUSE ACTION 1. Glass Soots A. Flame impingement on logs A. Install log set per the instructions Inspect the injector and air intake area. Make sure this area does not have any blockage from debris and clean. Check gas supply. -
Page 46: Replacement Parts
42D0400 42D0400 Bottom Center Log (#3) 42D0403 42D0403 Bottom Front Log (#4) 42D0402 42D0402 Left Log Top (#5) 42D0404 42D0404 Top Log (#6) 42D0405 42D0405 530419 Failure to position the parts in accordance designer logs with these diagrams or failure to use only parts specifically approved with this ap- pliance may result in property damage or personal injury. 53D0419... - Page 47 REPLACEMENT PARTS REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER Item Description Qty. Natural Propane Junction Box 26D2128K 26D2128K Failure to position the Large Glass Assembly parts in accordance with (Peninsula, See-Through) 42D0364K 42D0364K these diagrams or failure Large Glass Assembly to use only parts specifi- (Corner Left, Corner Right) 42D0366K 42D0366K cally approved with this...
- Page 48 REPLACEMENT PARTS STANDING PILOT — MILLIVOLT CONTROL Item Description Qty. Natural Propane Gas Valve Assembly 37D0117 37D0118 Pilot Assembly 37D0018 37D0019 2C. Replacement Thermocouple 37D1067 37D1067 Failure to position the Replacement Igniter and Wire 37D1069 37D1069 parts in accordance with 2T. Replacement Thermopile 37D1068 37D1068 these diagrams or failure to use only parts specifi-...
- Page 49 REPLACEMENT PARTS ELECTRONIC IGNITION Item Description Qty. Natural Propane Gas Valve Assembly 37D0016 37D0017 Failure to position the Pilot Assembly 37D0020 37D0021 parts in accordance with Flexhose with Shut-off Valve 23D6046 23D6046 these diagrams or failure Rocker Switch 41D0048 41D0048 to use only parts specifi- Injector 42D0502 42D0503 cally approved with this Burner Assembly...
-
Page 50: Vent Components
REPLACEMENT PARTS VENT COMPONENTS Qty./ Simpson Duravent Item Box Description or MHSC Part No. Simpson Horizontal High Wind Termination Deflector and Firestop BHRTK Horizontal Rigid Pipe Termination Kit with horizontal termination cap with built-in vinyl siding standoff, heat deflector, firestop, 90º elbow and BHSTK 11"... -
Page 51: Massachusetts Requirements
Massachusetts Residents Only — Please read and follow these special requirements . Approved Carbon Monoxide Detectors. Each carbon NOTE REGARDING VENTED PRODUCTS monoxide detector as required in accordance with the above This product must be installed by a licensed plumber or gas fitter provisions shall comply with NFPA 720 and be ANSI/UL 2034 when installed within the Commonwealth of Massachusetts. - Page 52 NOTES 53D0419...
- Page 53 NOTES 53D0419...
- Page 54 NOTES 53D0419...
-
Page 55: Warranty
LIMITED LIFETIME WARRANTy POLICy LIFETIME WARRANTy The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. FIVE yEAR WARRANTy The following components are warranted five (5) years to the original owner, subject of proof of purchase: Ce- ramic Fiber Logs. - Page 56 MhSC 149 Cleveland Drive • Paris, Kentucky 40361 www.mhsc.com OCTOBER 2008 P/N 63D0419 • Rev. 9...