Majestic DVR33 Installation Instructions & Homeowner's Manual

Rear vented direct vent gas fireplace

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I
NSTALLATION
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
* Do not try to light any appliance.
* Do not touch any electric switch
* Do not use any phone in your building.
* Immediately call your gas supplier from
your neighbours phone. Follow the gas
suppliers instructions.
* If you cannot reach your gas supplier
call the re department
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
I
NSTRUCTIONS
The Vermont Castings,
Majestic products company
410 Admiral Blvd. Mississauga, Ontario, Canada. L5T 2N6
www.majesticproducts.com / www.vermontcastings.com
R
V
EAR
ENTED
D
V
IRECT
G
F
AS
IREPLACE
DVR33
& H
OMEOWNER
FOR YOUR SAFETY
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND/OR
LIQUIDS IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE.
Installation and service must be performed
by a qualied installer, service agency or
your gas supplier.
ENT
'
M
S
ANUAL
10002823
9/00 Rev. 0

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Summary of Contents for Majestic DVR33

  • Page 1 re department your gas supplier. The Vermont Castings, Majestic products company 410 Admiral Blvd. Mississauga, Ontario, Canada. L5T 2N6 www.majesticproducts.com / www.vermontcastings.com 10002823 INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER...
  • Page 2: Table Of Contents

    ABLE ONTENTS Thank You & Congratulations On Your Purchase of a Vermont Castings, Majestic Products Fireplace. Please Read The Installation & Operating Instructions Carefully before Using The Appliance. Important: Read all the instructions and warnings carefully before starting the installation. Failure to follow these instructions fully may result in a possible re hazard and will void the manufacturers...
  • Page 3: Appliance Installation Instructions

    It is not unusual for your Majestic gas replace to give and draperies. off some odour the rst time it is burned. This is due to...
  • Page 4: Fireplace Dimensions

    Vermont Castings, Majestic Products & F PPLIANCE RAMING IMENSIONS Appliance Dimensions DVR33 838 mm 33" 733 mm 28-7/8" 416 mm 16-3/8" 787 mm 31" 560 mm 22-1/16" 292 mm 11-1/2" 375 mm 14-3/4" 622 mm 24-1/2" 127 mm 5" 191 mm 7-1/2"...
  • Page 5: Clearance To Combustibles

    Vermont Castings, Majestic Products Mantel Shelf Chart (Minimum Height) LEARANCE TO OMBUSTIBLES Ref. Mantel Depth Ref. Height above louvre Appliance 10" (254 mm) 12" (305 mm) Top ........0 mm (0") 8" (203 mm) 10" (254 mm) Bottom ......0 mm (0") 6"...
  • Page 6: Final Nishing

    Vermont Castings, Majestic Products DVR33 CERTIFIED TO ANSI Z21.88b-1999 / CSA Z2.33b-M99 Vented Gas Fireplace Heaters Fig. 3 Fig. 4 NSTALLATION When purging the gas lines, the front glass must INAL INISHING be removed. Non-combustible materials such as brick or tile may be The gas pipeline can be brought in through the rear of the extended over the edges of the face of the appliance.
  • Page 7: Remote Switch Installation

    Vermont Castings, Majestic Products EB-1 E The gas control is equipped with a captured screw type pres- LECTRICAL sure test point, therefore it is not necessary to provide a 1/8" test point up stream of the control. The replace, when installed, must be electri- When using copper or ex connectors use only approved t-...
  • Page 8: Converting The Appliance From Lp To Natural Gas

    Vermont Castings, Majestic Products Honeywell Gas Control Valve (Fig. 10) ONVERTING PPLIANCE The Honeywell valve tted to this unit is suitable for use ATURAL with LP or Natural Gas. It is converted to the required gas ATURAL AS TO application by the installation of a colour coded "conver- sion screw".
  • Page 9 Vermont Castings, Majestic Products Fig. 10 10002823/0 DVR33...
  • Page 10: General Venting Information - Terminal Location

    Vermont Castings, Majestic Products — T ENERAL ENTING NFORMATION ERMINATION OCATION Do not locate termination hood where excessive snow or ice Your replace is approved to be vented either through the side build up may occur. Be sure to check vent termination area wall, or vertically through the roof.
  • Page 11: Termination Clearances

    Vermont Castings, Majestic Products Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Recessed Location Inside Corner Outside Corner Combustible 6"(152mm) Combustible 6"(152mm) Noncombustible 2"(50mm) Noncombustible 2"(50mm) Balcony - Balcony - with no side wall with perpendicular side wall C = Maximum depth of 48"...
  • Page 12: Venting Installation Instructions Connecting Direct Vent Components

    Bottom 1" (25 mm) Fig. 12 Twist Lock Pipes When using CFM Majestic twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the collars on the replace and termination, and the sliding joint of any tele-...
  • Page 13 Vermont Castings, Majestic Products not necessary to seal this connection. If a 45º elbow is being NSTALLATION used attach the elbow to the appliance in the same manner then attach the venting to the elbow. Step 1 Locate and cut the vent opening in the wall, Fig. 15...
  • Page 14: How To Use The Vent Graph

    Vermont Castings, Majestic Products RAPH ERTICAL IDEWALL PPLICATIONS The Vent Graph should be read in conjunction with the follow- Since it is very important that the venting system ing vent installation instructions to determine the relationship maintain its balance between the combustion air between the vertical and horizontal dimensions of the vent intake and the ue gas exhaust, certain limita-...
  • Page 15 Vermont Castings, Majestic Products • If a 90º elbow is tted directly onto transition elbow • The maximum number of 45º elbows permitted per side attached to the appliance ange the maximum horizontal wall installation is two (2). These elbows can be installed vent run before the termination or a vertical rise is 36"...
  • Page 16 Vermont Castings, Majestic Products ERTICAL IDEWALL NSTALLATIONS Step 1 Locate vent opening on the wall. It may be necessary to rst position the replace and measure to obtain hole location. Depending on whether the wall is combustible or non-combus- tible, cut opening to size. (Fig. 22) (For combustible walls rst frame in opening.
  • Page 17: Below Grade Installations

    Vermont Castings, Majestic Products Step 7 of the exterior wall. See the Sidewall Vent Graph for extended horizontal run if the vertical exceeds 24”. Apply high temperature sealant to 4" (100 mm) and 7" (175 mm) collars or the termination one inch away from crimped Establish vent hole through the wall (Fig.
  • Page 18: Vertical Through-The-Roof Applications & Installation

    Vermont Castings, Majestic Products ERTICAL HROUGH PPLICATIONS This Gas Fireplace has been approved for, • Vertical installations up to 40' (12 m) in height. Up to a 10' (3.1 m) horizontal vent run can be installed within the vent system using a maximum of two 90º elbows.
  • Page 19 Vermont Castings, Majestic Products ERTICAL HROUGH NSTALLATION Locate your replace. Plumb to centre of the 4" (100 mm) ue collar from the ceiling above and mark the position. Cut an opening equal to 9-3/8" x 9-3/8" (240 mm x 240 mm).
  • Page 20: Venting Components List

    Vermont Castings, Majestic Products WIST ENTING OMPONENTS 7DVRVT - Through the wall Rear Vent Termination Starter Kit -Model 7TDVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDVSKV-F order at roof...
  • Page 21 Vermont Castings, Majestic Products RIMPED ENTING OMPONENTS 7DVRVT - Through the wall Rear Vent Termination Starter Kit -Model 7DVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7DVSKV-A order 1/12 to 6/12 roof pitch for 7DVSKV-B order 7/12 to 12/12 roof pitch for 7DVSKV-F order at roof...
  • Page 22: Operating Instructions

    Turn the replace OFF (including the pilot). Only glass approved by Vermont Castings, If the unit has been operating allow time for the compo- Majestic Products should be used on this re- nents to cool. place. Remove the top louvre assembly.
  • Page 23: Installation Of Logs & Lava Rock

    (A22) and the front of the log laying across the cutout in the right front log (A25). SIT Top Convertible Pilot Fig. 40 DVR33 Log Set (viewed from above) Fig. 37 & T LAME EMPERATURE...
  • Page 24: Lighting Instructions

    Vermont Castings, Majestic Products LIGHTING AND OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a re or explosion may result causing property damage, personal injury or loss of life. A. This replace has a pilot which must be lit manu- neighbour's phone.
  • Page 25: Troubleshooting Guide

    Vermont Castings, Majestic Products TROUBLE SHOOTING THE GAS CONTROL SYSTEM HONEYWELL MILLIVOLT VALVE 10002823/0 DVR33...
  • Page 26 Vermont Castings, Majestic Products TROUBLE SHOOTING THE GAS CONTROL SYSTEM SIT NOVA 820 MILLIVOLT VALVE Note: Before trouble shooting the gas control system, be sure external gas shut off is in the "On" position. WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT.
  • Page 27: Replacement Parts

    Vermont Castings, Majestic Products EPLACEMENT ARTS Items marked ‘*’ are not shown in the following parts pictorial page. DVR33 Ref. Description Part Number Log set (complete) 10002729 Log - left rear Log - right rear Log - left front Log - right front...
  • Page 28 Vermont Castings, Majestic Products Electric cord, FK 24 option 51865 Fan temperature sensor, FK24 option 51704 Fan speed control, FK24 option 51738 Knob, fan speed control, FK24 option 51882 Fan assembly, with bracket, FK12 option ZA1110 Window frame assembly 10001803...
  • Page 29: Parts Pictorial

    Vermont Castings, Majestic Products ARTS ICTORIAL 3a/b 4a/b 16a/b 17a/b 10002823/0 DVR33...
  • Page 30: Optional Accessories

    Vermont Castings, Majestic Products PTIONAL CCESSORIES VAILABLE FK12 This auxiliary fan system increases the efciency of the circu- lation of the heating air. FK24 Fan Assembly The FK12 Fan Assembly is a xed speed fan system and does This auxiliary fan system increases the efciency of the circu- not allow for variable speed control.
  • Page 31: Ceramic Refractory Lining

    Method B (Using the EB-1 Box.) For instruction on wiring the EB-1 Electrical Junction Box see A decorative Bay Window kit is available for the DVR33. the section 'EB-1 Electrical Box Connection'. When tting the Bay Window Kit the original front frame/glass assembly MUST remain in place.
  • Page 32: Remote Controls

    Vermont Castings, Majestic Products EMOTE ONTROLS Optional remote control units are available to control different functions of the appliance. Model Function/s Controlled MRC1 ON/OFF MRC2 ON/OFF and Temperature MRC3 ON/OFF and Temperature control with a digital display and a programmable 24 hour...

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