Char-Broil 463265109 Product Manual
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Char-Broil 463265109 Product Manual

Char-Broil 463265109 Product Manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary
Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody
Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That's All About U®; Keepers of the Flame®; New Braunfels Smoker
Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;
The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;
Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little
Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let's Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision
Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute
Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™
Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;
7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;
D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;
D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;
France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending. © 2009 W.C. Bradley Company
© 2009 Char-Broil, LLC Columbus, GA 31902
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
®
®
TEC™ is a trademark of Tec Infrared Grills.
Printed in China
PRODUCT GUIDE
MODEL 463265109
See rating label on grill for serial number.
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35 minutes
Assembly instructions © 2009
10/15/09 • G528-001-060801

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Summary of Contents for Char-Broil 463265109

  • Page 1 Estimated assembly time: 35 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody Outside®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.

  • Page 4: Grilling Guide

    GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 7 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking We've all heard the saying 'An ounce of prevention is worth a surfaces while grill is hot.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid •...
  • Page 12 Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI.

  • Page 13: Spider Alert

    3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS easiest for you.

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty Description Key Qty Description LOCKING CASTER LEFT SIDE SHELF FIXED CASTER UPPER FASCIA (SKIRT), F/ LEFT BOTTOM SHELF SHELF DOOR MAGNET ASSEMBLY DRIP PAN, F/ SIDE BURNER LEFT SIDE PANEL RUBBER BUMPER, ROUND, F/ RIGHT SIDE PANEL SB LID LOWER BACK PANEL LID, F/ SIDE BURNER...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front and tighten with the caster wrench provided. Fixed caster Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”...
  • Page 18 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2” screws and 7mm lock washers each side. Secure lower back panel to bottom shelf using one 1/4-20x1/2” screw and 7mm lock washer. 1/4-20x1/2”...
  • Page 19 Insert front brace under control panel and between cart side panels. Secure using two 1/4-20x1½” screws, 7mm lock washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED AS ILLUSTRATED BELOW. 7mm Lock washer Qty.4 1/4-20x1½” screw Qty.4 7mm Lock 1/4-20x1½”...
  • Page 20 Attach left side lower fascia to left side upper fascia using three #10x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. Remove the three screws and washers which were attached on left side of firebox front, shown B. Insert flange on left side shelf into side shelf brackets on side of firebox, shown C.
  • Page 21 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in screw and 7mm lock washer on each side. In upper holes, using one lower holes, using one 1/4-20x1½” 1/4-20x1½” screw and 7mm lock washer on each side, shown A.
  • Page 22 Insert sideburner burner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C.
  • Page 23 Inside of cart, insert rear shield tabs into slots next to grease tray opening on upper back panel, shown A. Attach front shield tabs(with holes) under front brace with two #8x3/8” self-tapping screws, shown B. self-tapping screw #8x3/8” Qty.2 Note: some parts omitted front tab rear tab for clarity of illustration...
  • Page 24 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. PRESS Top of door Right door Hinge pin on bottom of door Left door...
  • Page 25 Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in back of firebox. Note: Some parts omitted for clarity of illustration Front of firebox Heat diffuser Back of firebox Place cooking grates onto the firebox as shown.
  • Page 26 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.

  • Page 27: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 28 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...

  • Page 29: Troubleshooting

    Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” properly. any electrodes when connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
  • Page 30 NOTES...

  • Page 31: Registration Card

    Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

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