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Char-Broil 463265109 Product Manual

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PRODUCT
GUIDE
MODEL
4632651{)9
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
See ratinglabel on grill for serialnumber.
@
@
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-800-241-7548.
Estimated assembly time: 35 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®;
Char-Broil@; America's Legendary
Barbeque
Company®; American
Gourmet®;
Bandera®;
Brush Hawg®; CB 940®; Char-Diamonds@;
Char-Broil Charcoal/Gas@;
Everybody Grills@; Everybody
Outside®;
FastStart®;
Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers@; Infrared Grilling That's All About U®; Keepers of the Flame®; New Braunfels Smoker
Company®;
Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum@; Santa Fe@; Sear and Grill@; Sierra@; Signature Series@; Sure2Burn@;
The Big Easy@; Trentino@; U@; Wild West Tradition®; and the following marks:
®
AUT®-CL_AN'_
The following are trademarks of W.C. Bradley Co.: Advantage Series TM ; Auto-Clean TM ;Chef Tested TM ;Com mercial Series TM ; Designer Series TM ;; Diamond Flame TM ;
Double ChefTM; Fireball TM;FirenzyTM ; FlavorMasterTM ;FrontAvenueTM; Grill 2 Go@AdvantageTM; Hog and Yard Bird TM;H20 SmokerTM; Infrared. Grilling's Juicy Little
SecretTM; Incredible
Taste. Infallible ResultsTM; Infrared InsideTM; InsureTM; Let's Grill Something
TogetherTM; Lev-AlertTM; LonghornTM; MagnetoTM; Precision
FlameTM; Quick2BurnTM; QuickSetTM; Ready When You AreTM; Season, Set, And SavorTM; Sizzle On The GrilITM; Signature
SeriesTM; SureFireTM; The Minute
Grill
TM
;TorchforkTM; Universal Grill PartsTM; You Bring the Party
TM
TEC
TM
is a trademark of Tec Infrared Grills.
Protected underone or more of the following U.S. Patents: 5,421,3t9; 5,458,309;5,579,755; 5,996,573; 6,135,104;6,279,566; 6,33t,108; 6,484,900; 6,526,876;6,595,197; 6,640,799;6,640,803; 6,729,873; 6,739,473;6,749,424; 6,792,935;6,951,213; 7,047,590;
7,516,693;D364,535; D372,637; D373,701;D377,735; D383,035; D397,9t0; D405,643;D406,OO5; D 406,OO9 ; D413,043;D413,229; D414,982; D415,388;I}416,164; D4t6,441; D4t7,587; I:)417,588;D422,516; D423,274;[:)423,876;D428,303; D430,772;I:)435,396;
I:)436,004;I:)438,059;I:)438,060; D 438A27; I:)439,11 O; D442,505;D443,179; D443,354; D443A64; D447,384;D447,385; D447,909; D448,6t0; D448,614;D448,615; D448,616; D448,975; D449A92; D450,544; D451,759; D454,028; D454,03t; D455,205; D455,206;
I:)456,202;D456,222; D456,223;D457,789; D458,520; I:)458,760;D458,802; D459,088; D459,148D459,149; D459,161; D459,163;D459,586; I:)459,943;D460,3t2; D460,3t3; D460,3t8; D46t,359; D465,123; D465,693; D466,307; D466A39; D466,752; D473At4;
I:)474,371;D477A98; I}477,50t; D477,504; I}477,506; D477,746; D478A71; D478A72; D480,914; D491A10; D494,009; D494At3; D49&523; D500,359; D504,048; D530,098; D535,OOO; Canada:D97,504;D99,355; D102,037; D104,2OO;DtOS,377; 2 ,315,567;
France:D010,231;DOt 0 ,422;D010,590;D0t0,849; 1,089,646;South Korea:384,565; United Kingdom:2,099,402.OtherPatents Pending. @2009 W.C.Bradley Company
@2009 Char-Broil,LLC Columbus,GA 31902
Printed in China
Assembly instructions@2009
10/15/09 QG528-001-060801

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Summary of Contents for Char-Broil 463265109

  • Page 1 I:)474,371;D477A98; I}477,50t; D477,504; I}477,506; D477,746; D478A71; D478A72; D480,914; D491A10; D494,009; D494At3; D49&523; D500,359; D504,048; D530,098; D535,OOO; Canada:D97,504;D99,355; D102,037; D104,2OO;DtOS,377; 2 ,315,567; France:D010,231;DOt 0 ,422;D010,590;D0t0,849; 1,089,646;South Korea:384,565; United Kingdom:2,099,402.OtherPatents Pending. @2009 W.C.Bradley Company @2009 Char-Broil,LLC Columbus,GA 31902 Printed in China Assembly instructions@2009...
  • Page 2 For Your Safety ........If you smell gas: Grilling Guide ........Use and Care ........8-13 1. Shut off gas to the appliance. Limited Warranty ........2. Extinguish any open flame. 3. Open lid. Parts List .......... 4. If odor continues, keep away from the Parts Diagram ........

  • Page 3: California Proposition

    CAUTION CALIFORNIA P ROPOSITION 65 Using pots larger than 6 quarts in capacity could 1.Combustion by-products produced whenusing exceed weight limit of the side burner shelf this productcontainchemicalsknownto the Stateof California to causecancer, b irth defects,andother or side shelf, reproductive harm. resulting in failure 2.This productcontainschemicals, including lead...
  • Page 4 Temperature The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.

  • Page 5: Rotisserie C Ooking

    Rotisserie C ooking Rotisserie cooking isbest f or'round' meat, such aslarge roasts, whole poultry, andpork.Itgenerally requires anaccessory motor Outdoor grilling i sreally q uite simple. You'll succeed with and spitrodthatallows t hemeat tobeturned a ta constant burgers, dogs, o rsteaks u sually o nyour v ery first t ry.With speed.
  • Page 6 Wood Chips For extra smoke flavor when grilling, try adding wood chips. Cooking onyour n ew grill i sahands-on experience, anditis Soak the chips in water for approximately 30 minutes before recommended toremain o utside w ithyour g rill w hile cooking. adding to a smoke box or pan.

  • Page 7: Routine Care

    Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking WhyClean? surfaces prior to grilling. It is not recommended to clean cooking We've a llheard t hesaying ' Anounce o fprevention isworth a surfaces while grill is hot.
  • Page 8 LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area.
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. A Never move grill while in operation or still hot.
  • Page 12 Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from Hi to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI.
  • Page 13 cAuTioN Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.

  • Page 14: Disclaimer Of Implied Warranties

    This warranty only applies to units purchased from an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser only that this product shall be fiec from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 15 LOCKING CASTER LEFT SIDE SHELF FIXED CASTER UPPER FASCIA (SKIRT), F/LEFT BOTTOM SHELF SHELF DOOR MAGNET ASSEMBLY DRIP PAN, F/SIDE BURNER LEFT SIDE PANEL RUBBER BUMPER, ROUND, RIGHT SIDE PANEL SB LID LOWER BACK PANEL LID, F/SIDE BURNER LOWER FASCIA W/ART, F/LEFT GROMMET, F/HOSE,...
  • Page 16 EE _, HH -----*...
  • Page 17 Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front and tighten with the caster wrench provided. Fixed caster Bottom Attach side panels to bottom shelf using three 1/4-20xl/2" screws, 7ram lock washers per panel. 114-20x112"screw 7ram lock washer iMPORTANT: Panel with hole must...
  • Page 18 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 114-20x112"screws and 7ram lock washers each side. Secure lower back panel to bottom shelf using one 114-20x112" screw and 7ram lock washer. 114-20x112"...
  • Page 19 Insert front brace under control panel and between cart side panels. Secure using two 114-20x11/2 '' screws, 7ram lock washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED AS ILLUSTRATED BELOW. 7ram Lockwasher Qty.4 l/4-20xlV2"screw Qty.4 Remove the two screws and washers which were attached on right side of firebox front, shown A, Insert flange on right side shelf into side shelf brackets on side of firebox, shown B.
  • Page 20 Attach left side lower fascia to left side upper fascia using three #10x3/8" screws, 5ram lock washers and 5ram flat washers, shown A. Remove the three screws and washers which were attached on left side of firebox front, shown B. Insert flange on left side shelf into side shelf brackets on side of firebox, shown C.
  • Page 21 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one114-20x11/2 ' ' screw and 7mm lock washer on each side. In upper holes, using one 1/4-20xll/2 '' screw and 7ram lock washer on each side, shown A.
  • Page 22 Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C.
  • Page 23 Inside of cart, insert rear shield tabs into slots next to grease tray opening on upper back panel, shown A. Attach front shield tabs(with holes) under front brace with two #8x3/8" self-tapping screws, shown B. #8x3/8"self-tappingscrew Qty.2 Note:somepartsomitted front tab rear tab for clarityof illustration (w/hole)
  • Page 24 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Right door Hinge pin on bottom of door Left door Place the Condiment Basket on the right door inside, make sure to insert the legs of the Condiment Basket into the brackets which were attached on the door inside shown as below.
  • Page 25 Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in back of firebox. Note: Some parts omitted for clarity of illustration Heat diffuser Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox.
  • Page 26 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
  • Page 27 EIVlERGENCIIES= if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom , Damagedhose. , Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.

  • Page 28: Electronic Ignition

    Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. , Sparks,but notat electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not • See"GAS ISSUES:"on previouspage. matchlight.

  • Page 29: Section Ill

    Troubleshooting - Electronic Ignition SECTION I Nosparksappearat • Batterynot installed , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up ElectronicIgnitionButton and "-" enddown.) is pressed;no noise can be heardfromspark , Deadbattery. , Has batterybeen used •...
  • Page 31 Please registeryourproductonline at: (if you register online, you do not need to send in this registration card,) PLEASEFiLL OUT THiS CARDAND ATTACH A COPYOF YOUR SALES RECEIPT. RETURN iT WiTHiN t0 DAYS OF PURCHASE.FAILURETO RETURN MAYAFFECT YOUR WARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTYiS NON-TRANSFERABLE. LLENE ESTATARJETAY DEVUELVALA DENTRODE LOS 10 DIAS DE LACQMPRA.
  • Page 32 In addition to the online store, charbroil.com offers you a wealth of information regarding Char-Broil ® gas, charcoal, electric, and new infrared grills and cookers. Be sure to check out our many grilling recipes and don't forget to sign up for our exciting...