Exmark CD42CD Operator's Manual
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Exmark CD42CD Operator's Manual

Exmark CD42CD Operator's Manual

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CD42CD/CD48CD
For Serial Nos.
720,000 & Higher
Part No. 4500-215 Rev. A

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Summary of Contents for Exmark CD42CD

  • Page 1 CD42CD/CD48CD For Serial Nos. 720,000 & Higher Part No. 4500-215 Rev. A...
  • Page 2 Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers, accept no responsibility for variations which may be...

  • Page 3: Introduction

    All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.

  • Page 4: Table Of Contents

    Contents Introduction ............3 Safety ..............5 Safety Alert Symbol ......... 5 Safe Operating Practices ........5 Safety and Instructional Decals ....... 7 Specifications ............8 Model Numbers ..........8 Systems ............8 Dimensions............. 8 Torque Requirements ........8 Setup ..............9 Assemble Deck to Navigator ......

  • Page 5: Safety

    This symbol means: ATTENTION! BECOME • Do Not modify the Navigator cutting deck. ALERT! YOUR SAFETY IS INVOLVED! • Only use on machines approved by Exmark. • Wear appropriate clothing including safety glasses, substantial footwear, long trousers, and hearing Figure 2 protection.

  • Page 6: Maintenance And Storage

    Safety WARNING Hands, feet, hair, clothing, or accessories can become entangled in rotating parts. Contact with the rotating parts can cause traumatic amputation or severe lacerations. • Do Not operate the machine without guards, shields, and safety devices in place and working properly. •...

  • Page 7: Safety And Instructional Decals

    Exmark equipment dealer or labels. distributor or from Exmark Mfg. Co. Inc. • Replace all worn, damaged, or missing safety • Safety signs may be affixed by peeling off the signs.

  • Page 8: Specifications

    Specifications Specifications Model Numbers Serial Nos: 720,000 and Higher CD42CD; CD48CD Systems – 48 inch Deck: 4 5/8 inches (11.7 cm) • Cutting Height Adjustment: Tires & Wheels Adjusts from 1 inch (2.5 cm) to 4 inches (10.2 cm) Front Caster in 1/4 inch (.64 cm) increments.

  • Page 9: Setup

    Entanglement or tip-over could cause serious injury or death. When operating a Navigator tractor without an approved Exmark front mount attachment, observe the following: Figure 3 • Keep feet and clothing away from tires.

  • Page 10: Deck Removal

    8. Raise seat and disconnect drive shaft using quick coupler at jackshaft (see Figure 3). 9. Pull mower deck forward to remove from unit. Important: Do Not transport Navigator tractor without an approved Exmark front mount attachment. Figure 6 1. Spring anchor pin under console 2.

  • Page 11: Product Overview

    Operation Product Overview Operation Adjusting the Cutting Height The cutting height of the mower deck is adjusted from 1 to 4 inches (2.5 cm to 10.2 cm) in 1/4 inch (.63 cm) increments. 1. Stop the machine and move the speed control levers to the neutral position.

  • Page 12: Adjusting Fill Reduction System (Frs) Baffles

    Operation WARNING Operating the mower deck in the raised service position can be dangerous. Engaging the PTO with a deck in the raised position can result in a serious injury or property damage. Always lower and lock mower deck in the operation position before engaging the PTO.
  • Page 13 Operation To adjust the FRS baffles: 1. Stop engine, wait for all moving parts to stop and remove key. Engage parking brake. 2. Remove hair pins and clevis pins from both sides of the PTO guard (see Figure 5). Fold guard forward.

  • Page 14: Maintenance

    Maintenance Maintenance Note: Determine the left and right sides of the machine from the normal operating position. WARNING While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders. Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any...

  • Page 15: Check For Loose Hardware

    Excessive loads created by foreign object. foam filled tires may cause failures to the hydro drive • Use only genuine Exmark replacement system, frame, and other components. Foam filling parts. tires will void the warranty.

  • Page 16: Lubricate Grease Fittings

    Maintenance 5. Remove small magnetic plugs and wipe away any material accumulated on the plugs. 6. Apply a Teflon pipe sealant to all small magnetic plugs and re-install into the gearbox. 7. Re-install the gearbox and drive shaft assembly to the mower deck. 8.

  • Page 17: Thread Locking Adhesives

    6. Pack the bearings with a NGLI grade #1 multi-purpose grease. 7. Insert one bearing, one new seal into the wheel. Note: Seals (Exmark PN 103-0063) must be replaced. 8. If the axle assembly has had both spacer nuts removed (or broken loose), apply a thread locking adhesive to one spacer nut and thread onto the axle with the wrench flats facing outward.

  • Page 18: Adjustments

    Maintenance Adjustments Note: Disengage PTO, shut off engine, wait for all moving parts to stop, engage parking brake, and remove key before servicing, cleaning, or making any adjustments to the unit. Deck Leveling 1. Position mower on a flat surface. 2.

  • Page 19: Cleaning

    Maintenance Cleaning Clean Grass Build-Up Under Deck Service Interval: Before each use or daily 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. 2. Raise mower deck and secure in latched position (see Raising the Mower Deck to the Service Position section in Operation).

  • Page 20: Troubleshooting

    Troubleshooting Troubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble.
  • Page 21 No Claim of breach of warranty shall be cause for cancellation included with the product. or rescission of the contract of sale of any Exmark mower. All warranty work must be performed by an authorized Some states do not allow exclusions of incidental or...

  • Page 22: Service Record

    Service Record Date: Description of Work Done: Service Done By:...
  • Page 24 SEE EXMARK’S COMPLETE LINE OF ACCESSORIES MID-MOUNT RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) DECK LIFT ASSIST KIT SNOW BLADE HITCH KIT SUN SHADE LAZERLOCKER TRASH CONTAINER LIGHT KIT TURF STRIPER MICRO-MULCH SYSTEM ULTRA VAC COLLECTION SYSTEM...

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