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CONGRATULATIONS
CONGRATULATIONS
CONGRATULATIONS
CONGRATULATIONS
on the purchase of your new Exmark mower.
This product has been carefully designed and manufactured to give
you a maximum amount of dependability and years of trouble-free
operation.
If additional information is needed, or should you require trained
mechanic service, contact your authorized Exmark equipment
dealer or distributor.
If you need to order replacement parts from your dealer, always
give the model number and serial number of your mower as well
as the part number, description and quantity of the part needed.
The Serial No. plate is located on the right side of the console.
For ease of ordering and reference, we suggest that you record
the information requested in the following identification table.
MFG. CO. INC.
®
Paste Label From
Paste Label From
Paste Label From
Paste Label From
Literature Packet Here
Literature Packet Here
Literature Packet Here
Literature Packet Here
For Serial Nos.
320,000 & Higher
® ® ® ®
Model No.
Model No.
Model No.
Model No.
Serial No.
Serial No.
Serial No.
Serial No.
Engine Model No.
Engine Model No.
Engine Model No.
Engine Model No.
Engine Serial No.
Engine Serial No.
Engine Serial No.
Engine Serial No.
Date Purchased
Date Purchased
Date Purchased
Date Purchased
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Table of Contents
Related Manuals for Exmark Laser Z XP
Summary of Contents for Exmark Laser Z XP
- Page 1 CONGRATULATIONS CONGRATULATIONS Model No. Model No. Model No. Model No. on the purchase of your new Exmark mower. This product has been carefully designed and manufactured to give Serial No. Serial No. Serial No. Serial No. you a maximum amount of dependability and years of trouble-free operation.
- Page 2 Public Resource Code. To acquire a spark arrester for your unit, see your Engine Service Dealer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
- Page 3 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
- Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.
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Page 5: Table Of Contents
TABLE OF CONTENTS 1. SAFETY PAGE Safety Alert Symbol ................1 Training....................1 Preparation ..................1-3 Operation ................... 4-5 Maintenance & Storage..............5-7 Safety Signs..................7-10 2. SPECIFICATIONS Model Numbers................... 10 Engine ....................10 Fuel System................... 10-11 Electrical System ................11 Cooling System................... -
Page 6: Safety Alert Symbol
CAUTION: Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the proper use of the equipment. - Page 7 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders. WARNING POTENTIAL HAZARD ♦...
- Page 8 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD ♦...
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Page 9: Operation
1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing. -
Page 10: Maintenance & Storage
1.4.5 Use EXTREME caution when backing up. LOOK BEHIND YOU! 1.4.6 Stop the blades when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed. 1.4.7 Never operate the mower with damaged guards, shields, or covers. Always have safety shields, guards, switches, and other devices in place and in proper working condition. - Page 11 1.5.2 Disconnect the battery cable from the negative battery post when the unit will be allowed to sit for more than 30 days without use. 1.5.3 Allowing batteries to stand for an extended period of time without recharging them will result in reduced performance and service life. To preserve optimum battery performance and life, recharge batteries in storage when the open circuit voltage drops to 12.4 volts.
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Page 12: Safety Signs
When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.6.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.6.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface. - Page 13 31 HP Daihatsu Gas Units Only PART NO. 103-1971 LOCATION: LH Side of Console PART NO. 103-2076 LOCATION: Top of Radiator Trim Plate, LH & RH Sides PART NO. 1-643401 27 HP Daihatsu Diesel Units Only LOCATION: On Tilt Switch PART NO.
- Page 14 PART NO. 1-403005 LOCATION: Left and Right Corners of Mower Deck PART NO. 1-633345 PART NO. 1-633706 LOCATION: RH Side of Cutting LOCATION: LH Side of Cutting Height Adjustment Plate Height Adjustment Plate PART NO. 1-513746 LOCATION: Rear RH Side of Engine Deck PART NO.
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Page 15: Specifications
PART NO. 1-643222 LOCATION: Left of Center on Mower Deck, Under Floor Pan PART NO. 1-523552 LOCATION: Top of Hydraulic Reservoir PART NO. 103-0223 LOCATION: LH Side on Top of Radiator 27 HP Daihatsu Diesel Units Only PART NO. 103-1505 LOCATION: Left of Center on Front of Console PART NO. -
Page 16: Electrical System
2.3.2 Type of Fuel: 27 HP Daihatsu Diesel: Diesel fuel, 40 cetane or higher Note: Do not use kerosene or gasoline instead of diesel fuel. Failure to observe this caution will damage the engine. 31 HP Daihatsu Gas: Regular unleaded gasoline, 87 octane or higher 2.3.3 Fuel Filter: 27 HP Daihatsu Diesel: Replaceable Canister -10 micron... -
Page 17: Seat
2.6.4 Deck Height Adjustment Lever: Sets cutting height to desired position. 2.6.5 Deck Lift Assist Lever: Foot pedal that assists in raising the deck. 2.7 SEAT 2.7.1 Type: Deluxe suspension seat with high back, low profile foam-in-place cushion (dampened, adjustable spring suspension) and armrests. 2.7.2 Mounting: Hinged to tilt up for access to hydraulic pumps, battery and other components. -
Page 18: Dimensions
2.10.8 Cutting Height Adjustment: an extra-long cushioned lever is used to adjust the cutting height from 1 1/2” (3.8 cm) to 5” (10.2 cm.) in 1/4”(6.4 mm) increments for. The cutting height adjustment handle has a transport position and all adjustments can be made while the operator remains seated. - Page 19 DANGER POTENTIAL HAZARD ♦ Charging the battery may produce explosive gases WHAT CAN HAPPEN ♦ Battery gases can explode causing serious injury. HOW TO AVOID THE HAZARD ♦ Keep sparks, flames, or cigarettes away from battery. ♦ Ventilate when charging or using battery in an enclosed space.
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Page 20: Install Drive Wheels
3.3 INSTALL DRIVE WHEELS 3.3.1 Mount drive wheels with the valve stem to the outside of the unit. Secure using four (4) 1/2-20 wheel nuts (installed on studs in hubs) for each wheel. Torque to 95 ft-lbs (128 NžM). 3.4 CHECK TIRE PRESSURE. 3.4.1 Check tire pressure in caster and drive tires. -
Page 21: Position Discharge Chute
If the ends of the levers hit against each other, while in the drive position (levers rotated in as far as possible), make adjustments by moving the levers outwards to the neutral lock position and carefully bend them outward. Move them back to the drive position and check for clearance, repeat if necessary. -
Page 22: Service Hydraulic Oil
NOTE: The baffle has two levels. The upper level represents the “HOT” level and the lower level represents the “COLD” level. The oil level varies with the temperature of the oil. The “HOT” level shows the level of oil when it is a 225°F (107°C). - Page 23 CAUTION POTENTIAL HAZARD ♦ Machine can spin very rapidly by positioning one lever too much ahead of the other. WHAT CAN HAPPEN ♦ Operator may lose control of the machine, which may cause damage to the machine or injury. HOW TO AVOID THE HAZARD ♦...
- Page 24 VALVE POSITION FUEL FLOW 31 HP Daihatsu Gas 27 HP Daihatsu Diesel “OFF” DOWN RIGHT RIGHT TANK “ON” RIGHT DOWN LEFT TANK “ON” LEFT LEFT 4.1.10 Reserve Fuel Valve: Located right of center on front of console. The reserve fuel valve is used to release reserve fuel from the right tank when both the left and right fuel tanks have become empty.
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Page 25: Pre-Start
1. Disengage the mower blades, and idle down the engine. 2. Look at the temperature gauge to determine if temperature continues to increase. If it does, turn the unit off and allow the engine and engine components to cool. 3. Check the coolant level. If necessary fill with coolant as described in Section 5.1.2. -
Page 26: Transporting
IMPORTANT: DO NOT crank the engine continuously for more then ten (10) seconds at a time. If the engine does not start, allow a 60 second cool-down period between starting attempts. Failure to follow these guidelines can burn out the starter motor. After starting a cold engine, gradually return choke to the “OFF”... - Page 27 CAUTION POTENTIAL HAZARD ♦ This unit does not have proper turn signals, lights, reflective markings, or a slow moving vehicle emblem. These items are required to drive on a public street or roadway. WHAT CAN HAPPEN ♦ Driving on a street or roadway without such equipment is dangerous and can lead to accidents causing personal injury.
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Page 28: Maintenance & Adjustments
WARNING POTENTIAL HAZARD ♦ Gasoline vapor can collect inside enclosed trailers and may be ignited by electrical sparks or hot engine/exhaust components. WHAT CAN HAPPEN ♦ Explosion and fire may occur, resulting in property damage, personal injury and/or death. HOW TO AVOID THE HAZARD ♦... - Page 29 IMPORTANT: DO NOT operate the engine with the oil level below the “LOW” (or “ADD”) mark on the dipstick, or over the “FULL” mark. 5.1.2 Check engine coolant level Service Interval: Daily Stop engine and wait for all moving parts to stop. Make sure machine is on a level surface.
- Page 30 Check the voltage of the battery with a digital voltmeter. Locate the voltage reading of the battery in the table below and charge the battery for the recommended time interval to bring the charge up to a full charge of 12.6 volts or greater.
- Page 31 HOW TO AVOID THE HAZARD ♦ Replace the blade bolt after striking a foreign object. (Use only Exmark replacement parts PN 103-1026 – blade bolt and PN 103-0865 – spring disk washer). ♦ DO NOT lubricate the threads of the bolt or spindle before assembly.
- Page 32 NOTE: If machine does not pass any of these tests, do not operate. Contact your authorized EXMARK SERVICE DEALER. IMPORTANT: It is essential that operator safety mechanisms be connected and in proper operating condition prior to use for mowing.
- Page 33 Remove the oil drain plug. There are two oil drain plugs available. One drain plug is located at the front of the engine; the other is located on the right side. Either drain plug can be used. Allow oil to drain then replace the drain plug. For 31 HP Daihatsu Gas units –...
- Page 34 Drain coolant when engine is cool. Coolant may be drained from the radiator by loosening the drain cock in the right rear corner. The engine block may be drained by removing the rear radiator hose and/or by removing the drain plugs from the engine block.
- Page 35 g) When the radiator is completely full and no additional coolant can be added, continue running the engine and install the radiator cap. Make sure that the cap is completely seated by pressing down firmly while turning until the cap stops. Once the cap is installed, the engine may be stopped. 5.1.12 Check hydraulic oil level: Service Interval: 40 hr.
- Page 36 Disassemble the caster wheels, pry out seals, and inspect bearings for wear or damage and replace if necessary. Pack the bearings with NGLI grade #2 multi-purpose gun grease. Insert (1) bearing, (1) new seal, and (1) bearing spacer. NOTE: Seals (Exmark PN 103-0063) must be replaced. - 31 -...
- Page 37 Insert Caster Spacer. With open end of wheel up, fill area inside wheel around caster spacer with NGLI grade #2 multi-purpose gun grease. Insert the second (1) bearing, (1) new seal, and (1) bearing spacer. Put wheel and tire assembly on the unit and adjust by tightening the nyloc nut until wheel will not turn freely.
- Page 38 Change hydraulic system filter: Service Interval: After First 250 hrs. Then yearly thereafter NOTE: Use only Exmark Part No. P/N 103-2146. Stop engine, wait for all moving parts to stop, and remove key. Raise seat. Carefully clean area around filter. It is important that no dirt or contamination enter hydraulic system.
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Page 39: Adjustments
Do not change hydraulic system oil (except for what can be drained when changing filter), unless it is felt the oil has been contaminated or been extremely hot. Changing oil unnecessarily could damage hydraulic system by introducing contaminates into the system. 5.1.26 Wheel hub - slotted nut torque specification. - Page 40 FIGURE 7 CUTTING HEIGHT POSITION Insert height adjustment pin into hole corresponding to desired cutting height and install hairpin cotter. See decals on the sides of deck lift plate. Move lever out of the transport (or 5” (12.7 cm) cutting height) position and down onto height adjustment pin to mow at selected height.
- Page 41 1/2” height position. Place locking pliers between the rear swivel and spring stop to hold the deck in this position. See Figure 9. Place a 3/4” thick block of wood under each of the two (2) rear anti- scalp roller brackets and place one under one of the front center anti-scalp roller brackets.
- Page 42 Left Side Spring – 5 1/2” ± 1/8” (14.0 ± 0.3 cm) Right Side Spring – 5 3/8” ± 1/8” (13.7 ± 0.3 cm) If the spring does not have the correct measurement, loosen the nut holding the adjustable idler pulley on each side so they can move up and down in the slot. Relieve pressure on the spring-loaded idler pulleys.
- Page 43 5.2.9 Brake Link Adjustment. Check to make sure brake is adjusted properly. a) Disengage brake lever (lever down). b) Measure the length of the spring. Measurement should be 2.75” (7 cm) (See Figure 12). c) If adjustment is necessary, adjust the nyloc nut at the bottom of the spring to achieve 2 3/4”...
- Page 44 5.2.11 Electric Clutch Adjustment: No adjustment is necessary. 5.2.12 Reverse Indicator Adjustment: Stop engine, wait for all moving parts to stop, and remove key. Tilt seat forward. Begin with either the left or right motion control lever. Move lever to the neutral position and pull lever back until the clevis pin (on arm below pivot shaft) contacts the end of the slot (just beginning to put pressure on spring), See Figure 14.
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Page 45: Adjustments
Temporarily install a jumper wire across the terminals in the connector of the main wiring harness. Run the unit at least 5 minutes with the drive levers at full forward speed to bring hydraulic system oil up to operating temperature. Tilt seat forward. -
Page 46: Waste Disposal
Return the switch to your Exmark dealer if it is faulty and is being replaced or if the unit containing the switch is no longer operating and is being scrapped. If the switch is damaged or broken open use extreme caution in handling. -
Page 47: Battery Disposal
6.4 BATTERY DISPOSAL DANGER POTENTIAL HAZARD ♦ Battery electrolyte contains sulfuric acid, which is poisonous and can cause severe burns WHAT CAN HAPPEN ♦ Swallowing electrolyte can be fatal or if it touches skin can cause severe burns. HOW TO AVOID THE HAZARD ♦... - Page 48 NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer. IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.
- Page 49 7.4 ENGINE WARNING SYSTEMS 7.4.1 Water in Fuel Light (27 HP Daihatsu Diesel Only): Located on the console to the right of the hour meter. An illuminated water in fuel light signals water in the diesel fuel. Water should be drained from the fuel filter if the light is on. IMPORTANT: Water or other contaminants in the fuel can severely damage fuel pump and/or other engine components.
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Page 50: Electrical Diagrams
8. ELECTRICAL DIAGRAM – 27 HP DAIHATSU DIESEL UNITS - 45 -... -
Page 51: Electrical Diagrams
ELECTRICAL DIAGRAM – 31 HP DAIHATSU GAS UNITS - 46 -... -
Page 52: Hydraulic Diagram
9. HYDRAULIC DIAGRAM - 47 -... -
Page 53: Warranty
Exmark; (vi) repair or replacement arising as a result of any operation from turf equipment that has been altered or modified so as to, in the determination of Exmark or Exmark Warranty Company, adversely affect the operation, performance or durability of the equipment or that has altered, modified or affected the turf equipment so as to change the intended use of the product;... -
Page 54: Warranty
Exmark service dealer; (iv) rental of like or similar replacement equipment during the period of any warranty, repair or replacement work;... - Page 55 - 50 -...
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Page 56: Grass Catcher
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. © 2001 PART NO. 103-1777 EXMARK MFG. CO. INC. (402) 223-6300 INDUSTRIAL PARK BOX 808 FAX (402) 223-5489 BEATRICE, NE 68310 ALL RIGHTS RESERVED PRINTED IN U.S.A.