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Exmark Laser Z XP Operator's Manual

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For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
For Serial Nos.
510,000 & Higher
Part No. 103-7372 Rev. B
www.mymowerparts.com

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  • Page 1 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 For Serial Nos. 510,000 & Higher Part No. 103-7372 Rev. B www.mymowerparts.com...
  • Page 2 Replacements may be ordered through the engine manufacturer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
  • Page 3 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.

  • Page 5: Table Of Contents

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 TABLE OF CONTENTS 1. SAFETY PAGE Safety Alert Symbol ................1 Training ....................1 Preparation..................1-2 Operation ..................3-6 Maintenance & Storage ..............6-7 Safety Signs ..................8-10 2. SPECIFICATIONS Model Numbers ...................11 Engine ....................11 Fuel System ..................11...

  • Page 6: Safety Alert Symbol

    MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the proper use of the equipment.
  • Page 7 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders.

  • Page 8: Operation

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.
  • Page 9 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning.
  • Page 10 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 WARNING POTENTIAL HAZARD ♦ There is no rollover protection when the roll bar is down. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning.

  • Page 11: Maintenance & Storage

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4.17 DO NOT mow with the discharge deflector raised, removed, or altered unless there is a grass collection system or mulch kit in place and working properly. 1.4.18 Be Aware of the mower discharge and direct discharge away from others.
  • Page 12 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.

  • Page 13: Safety Signs

    When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.6.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.6.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface.
  • Page 14 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 1-513746 LOCATION: Rear RH Side of Engine Deck PART NO. 103-1636 LOCATION: Top of Fuel Tanks PART NO. 1-523552 LOCATION: Top of Hydraulic Reservoir PART NO. 1-633313 LOCATION: RH Side on Top Front Mower Deck PART NO.
  • Page 15 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 103-3276 LOCATION: Engine Access Panel behind seat, LH Side next to Buzzer For Units with S/N 465,000 and Higher PART NO. 103-6320 LOCATION: Bottom Side of Floorpan PART NO. 107-2112...

  • Page 16: Specifications

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2. SPECIFICATIONS 2.1 MODEL NUMBER: LZ27DD604; LZ27DD724 2.2 ENGINE: 2.2.1 Engine Specifications: See your Engine Owner’s Manual 2.2.2 RPM: Full Speed: 3850 RPM (No Load) Idle: 1750 RPM 2.3 FUEL SYSTEM 2.3.1 Capacity: 15.5 gal.

  • Page 17: Seat

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.6.3 Parking Brake Lever: Engages parking brake. 2.6.4 Deck Height Adjustment Lever: Sets cutting height to desired position. 2.6.5 Deck Lift Assist Lever: Foot pedal that assists in raising the deck. 2.7 SEAT 2.7.1...

  • Page 18: Dimensions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.10.8 Cutting Height Adjustment: an extra-long cushioned lever is used to adjust the cutting height from 1 1/2” (3.8 cm) to 5” (10.2 cm.) in 1/4”(6.4 mm) increments. The cutting height adjustment handle has a transport position and all adjustments can be made while the operator remains seated.

  • Page 19: Assembly Instructions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3. ASSEMBLY INSTRUCTIONS 3.1 UNCRATE MOWER 3.2 INSTALL ROLLOVER PROTECTION SYSTEM (ROLL BAR) 3.2.1 Disassemble roll bar from the crate. a) Remove roll bar tubes from sides of crate and remove screws that attach the wheel hub retaining plate to the bottom of the crate.

  • Page 20: Install Drive Wheels

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 a) Locate the latch pin assemblies (pin and hairpin connected with a lanyard). b) Install a 1/2-13 x 3 1/4 capscrew in the washer on the lanyard of each pin assembly. Note: Make sure the bent tab in the washer is towards the head of the bolt.
  • Page 21 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.5.1 Tilt seat up to gain access to the battery. DANGER POTENTIAL HAZARD ♦ Charging the battery may produce explosive gases WHAT CAN HAPPEN ♦ Battery gases can explode causing serious injury.

  • Page 22: Install Motion Control Levers

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.6 INSTALL MOTION CONTROL LEVERS 3.6.1 Loosen and remove the two (2) 3/8”x1” bolts and spring disk washers which attach the motion control levers to the control arm shafts for shipping and the two (2) 3/8”...

  • Page 23: Service Hydraulic Oil

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 WARNING POTENTIAL HAZARD ♦ Engine coolant is hot and pressurized. ♦ Radiator and surrounding parts are hot. WHAT CAN HAPPEN ♦ Spray or steam from hot, pressurized liquid in the engine cooling system or touching a hot radiator may cause severe burns.
  • Page 24 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 IMPORTANT: To begin movement (forward or backward) the operator must be in the seat, the brake lever must be disengaged (pushed down) before the motion control levers can be moved in or the engine will kill.
  • Page 25 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Stop machine and wait for all moving parts to stop. Engage park brake. Tilt seat forward to gain access to the tracking knob. Rotate the knob clockwise (as viewed from the rear of the machine) to cause the machine to track more to the right and counterclockwise to cause the machine to track more to the left.
  • Page 26 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.10 Fuel Gauge: Located on the left fuel tank. The fuel gauge monitors the amount of fuel in the left tank only. Use the fuel from the right fuel tank first. When the right fuel tank is empty switch to the left fuel tank.

  • Page 27: Pre-Start

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 c) When the engine is running and the buzzer emits intermittent beeps, the buzzer is warning the user that the engine oil pressure is low or the alternator is not charging. Perform the following steps.

  • Page 28: Transporting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.3.4 Engaging PTO: DANGER POTENTIAL HAZARD ♦ The rotating blades under the mower deck are dangerous. WHAT CAN HAPPEN ♦ Blade contact can cause serious injury or kill you. HOW TO AVOID THE HAZARD ♦...
  • Page 29 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ This unit does not have proper turn signals, lights, reflective markings, or a slow moving vehicle emblem. These items are required to drive on a public street or roadway.

  • Page 30: Maintenance & Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DO NOT attempt to turn the unit while on the ramp, you may lose control and drive off the side. Avoid sudden acceleration when driving up a ramp and sudden deceleration when backing down a ramp. Both maneuvers can cause the unit to tip backward.
  • Page 31 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 If the coolant level is low, remove the cap to the overflow bottle and fill to the indicator line. Use coolant specified in Section 2.5.2. NOTE: Units should only be filled with Dex-Cool© extended life coolant, which can be identified by its orange color.
  • Page 32 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Voltage Percent Maximum Charging Interval Reading Charge Charger Settings 12.6 or greater 100% 16 volts/7 amps No Charging Required 12.4 – 12.6 75 – 100% 16 volts/7 amps 30 Minutes 12.2 – 12.4 50 –...
  • Page 33 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ Operating a mower deck with loose or weakened blade bolts can be dangerous. WHAT CAN HAPPEN ♦ A loose or weakened blade bolt could allow a blade rotating at a high speed to come out from under the deck, causing serious injury or property damage.
  • Page 34 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Run engine at one-third throttle, with brake disengaged, move levers in and raise off seat (but do not get off of machine) engine must stop after 1/2 second has elapsed. Again, run engine at one-third throttle, brake engaged, and move left motion control lever in - engine must stop.
  • Page 35 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Stop engine, wait for all moving parts to stop, and remove key. Tilt seat up and tilt hood forward to gain access to the engine area. Drain oil while engine is warm from operation.
  • Page 36 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Drain coolant when engine is cool. Coolant may be drained from the radiator by loosening the drain cock in the right rear corner. The engine block may be drained by removing the rear radiator hose and/or by removing the drain plug from the engine block.
  • Page 37 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.1.13 Check hydraulic oil level: Service Interval: 40 hr. Stop engine and wait for all moving parts to stop. Clean area around hydraulic reservoir cap and remove cap. Oil level should be to the top of the baffle inside the tank. If not, add oil. Use only Mobil 1 15W-50 synthetic motor oil.
  • Page 38 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 LUBRICATION CHART FITTING INITIAL NO. of SERVICE LOCATIONS PUMPS PLACES INTERVAL ∗0 ∗Yearly 1. Front Caster wheel hubs ∗0 ∗Yearly 2. Front Caster Pivots 3. Height Adj. Shaft Bearings 40 hours 4. Deck Drive Belt Idler Arm Yearly 5.
  • Page 39 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 onto the end of the axle. Leave approximately 1/8” (3 mm) from the outer surface of the spacer nut to the end of the axle inside the nut. Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal and bearing.
  • Page 40 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.1.22 Replace fuel filter: Service Interval: 800 hrs. A fuel filter is installed between the fuel tank and the injector pump and is located under the seat in the left hand front corner of engine deck.

  • Page 41: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Torque the slotted nut to 125 ft-lbs. (169 N-m). Check distance from bottom of slot in nut to inside edge of hole. Two threads (0.1” (.25 cm)) or less should be showing.
  • Page 42 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: When changing cutting height positions, always come to a complete stop and disengage the PTO. FIGURE 11 CUTTING HEIGHT POSITION Insert height adjustment pin into hole corresponding to desired cutting height and install hairpin cotter. See decals on the side of deck lift plate.
  • Page 43 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Stop engine, wait for all moving parts to stop, and remove key. Check tire pressure of drive tires. If needed, adjust to 10 psi (69 kPa). Semi-pneumatic caster tires do not need to be inflated.
  • Page 44 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.2.3 Wheel Drive Pump Belt Tension. Self-tensioning - No adjustment necessary. 5.2.4 Fan Pump Belt Tension. Self-tensioning – No adjustment necessary. 5.2.5 Mule Drive Belts Tension Adjustment. Self-tensioning idlers, adjust as follows: Stop engine, wait for all moving parts to stop, and remove key.
  • Page 45 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 If adjustment is necessary, loosen the bolt securing the belt guide and make proper adjustment. Tighten hardware. FIGURE 15 BELT GUIDE POSITIONING 5.2.9 Brake Link Adjustment. Check to make sure brake is adjusted properly.
  • Page 46 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.2.10 Adjust Throttle Lever Tension. Stop engine, wait for all moving parts to stop, and remove key. Tension in throttle lever can be adjusted by adjusting the tightness of the lever pivot bolt, which is located under the console (See Figure 17).
  • Page 47 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.2.13 Motion control linkage adjustment. WARNING POTENTIAL HAZARD ♦ Engine must be running and drive wheels must be turning so motion control adjustment can be performed. WHAT CAN HAPPEN ♦ Contact with moving parts or hot surfaces may cause personal injury.
  • Page 48 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: The nuts to the front of the unit on RH rod has left-hand threads. FIGURE 19 MOTION CONTROL ADJUSTMENT Start engine. Brake must be engaged and motion control levers out to start engine.

  • Page 49: Waste Disposal

    Return the switch to your Exmark dealer if it is faulty and is being replaced or if the unit containing the switch is no longer operating and is being scrapped. If the switch is damaged or broken open use extreme caution in handling.

  • Page 50: Battery Disposal

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 6.4 BATTERY DISPOSAL DANGER POTENTIAL HAZARD ♦ Battery electrolyte contains sulfuric acid, which is poisonous and can cause severe burns WHAT CAN HAPPEN ♦ Swallowing electrolyte can be fatal or if it touches skin can cause severe burns.
  • Page 51 NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer. IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.
  • Page 52 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2. Look at the temperature gauge to determine if temperature continues to increase. If it does, turn the unit off and allow the engine and engine components to cool. 3. Check the coolant level. If necessary fill with coolant as described in Section 5.1.2.

  • Page 53: Electrical Diagrams

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 8. ELECTRICAL DIAGRAM - 48 - www.mymowerparts.com...

  • Page 54: Hydraulic Diagram

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 9. HYDRAULIC DIAGRAM - 49 - www.mymowerparts.com...

  • Page 55: Warranty

    This warranty extends only to replace or adjust any part manufactured by Exmark and found turf equipment operated under normal conditions. You by us (in the exercise of our reasonable discretion) to be...
  • Page 56 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTES - 51 - www.mymowerparts.com...
  • Page 57 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTES - 52 - www.mymowerparts.com...
  • Page 58 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SERVICE RECORD Date Description of Work Done Service Done By - 53 - www.mymowerparts.com...
  • Page 59 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 - 54 - www.mymowerparts.com...
  • Page 60 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SUN SHADE...

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