Exmark Turf Tracer Operator's Manual
  1. Manuals
  2. Brands
  3. Exmark Manuals
  4. Lawn Mower
  5. Turf tracer
  6. Operator's manual

Exmark Turf Tracer Operator's Manual

Hide thumbs Also See for Turf Tracer:
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading

Related Manuals for Exmark Turf Tracer

Summary of Contents for Exmark Turf Tracer

  • Page 2 Public Resource Code. To acquire a spark arrester for your unit, see your Engine Service Dealer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its...
  • Page 3 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY .....................PAGE 1.1 Safety Alert Symbol ..................1 1.2 Training......................1 1.3 Preparation ....................1 - 3 1.4 Operation....................4 - 5 1.5 Maintenance & Storage .................. 6 1.6 Riding Attachments ..................7 1.7 Safety Signs .....................7 - 8 2.

  • Page 6: Safety

    MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the proper use of the equipment.
  • Page 7 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders. WARNING POTENTIAL HAZARD ♦...
  • Page 8 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD ♦...

  • Page 9: Operation

    1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing.
  • Page 10 1.4.5 Stop the blades when crossing surfaces other than grass, if mower must be tilted for transportation, and when transporting the mower to and from the area to be mowed. 1.4.6 Never operate the mower with defective guards, shields, or covers. Always have safety shields, guards, switches, and other devices in place and in proper working condition.

  • Page 11: Maintenance & Storage

    1.5 MAINTENANCE AND STORAGE 1.5.1 For engine maintenance, follow the engine manufacture’s recommendations precisely as stated in the engine manual. 1.5.2 Disconnect the battery from the negative battery post when the unit will be allowed to sit for more than 30 days without use. 1.5.3 Allowing batteries to stand for an extended period of time without recharging them will result n reduced performance and service life.

  • Page 12: Riding Attachments

    1.6 RIDING ATTACHMENTS Use only Exmark riding attachments. The use of other than Exmark riding attachments may create a hazardous condition resulting in injury. 1.7 SAFETY SIGNS 1.7.1 Keep all safety signs legible. Remove all grease, dirt, and debris from safety signs and instructional labels.
  • Page 13 PART NO. 1-553049 PART NO. 1-323540 LOCATION: On Top Front LH Surface of LOCATION: Front of Mower Mower Deck Deck Top Surface PART NO. 1-303517 PART NO. 1-303508 LOCATION: LH Side of Rear Surface LOCATION: On Top RH Surface of Engine Deck of Mower Deck PART NO.

  • Page 14: Specifications

    2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial Nos. 320,000 – 369,999: TT23KCC; TT23KAC; TT20KCC Serial Nos. 370,000 – Higher: TT23KCC; TT23KAC; TT20KCC 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine Owner's Manual. 2.2.2 3600 RPM (No Load). 2.3 FUEL SYSTEM 2.3.1 Capacity: 5.0 gal.

  • Page 15: Deck

    2.9.1 Model Numbers: Serial Nos. 320,000 – 369,999: FMD604 and FMD524 Serial Nos. 370,000 & Higher: FMD604 and FMD524 NOTE: Turf Tracer units 320,000 and higher can only be used with FM604 and FMD524 units. 2.9.2 Cutting Width: 60 in. (152.4 cm.) 52 in.
  • Page 16 The machine is shipped with a filled lead-acid battery. 3.2.1 Remove battery cover from machine. DANGER POTENTIAL HAZARD ♦ Charging the battery may produce explosive gasses WHAT CAN HAPPEN ♦ Battery gasses can explode causing serious injury. HOW TO AVOID THE HAZARD ♦...
  • Page 17 3.4 DRIVE WHEELS 3.4.1 Check air pressure in drive tires; recommended pressure is 12-16 psi. Measure circumference of each drive tire. Adjust tire pressure within 12-16 psi range to try to make tire circumferences match as closely as possible. 3.5 MOWER DECK INSTALLATION 3.5.1 Release the wheel drive system by opening the drive wheel release valves.
  • Page 18 3.5.5 Mower Deck Stationary Idler Installation: Locate the two holes along the back center section of the deck and install the stationary idler and related parts (from bolt bag) in the right hand hole. See Figure 2. Be sure the coned end of the disc spring washer is against the head of the bolt.

  • Page 19: Operation Instructions

    4. OPERATION INSTRUCTIONS Controls 4.1.1 Operator Presence Control (OPC) Levers: Located on the upper handle assembly directly above the handle grips. See Figure 3. When these levers are depressed, the OPC system senses that the operator is in the normal operator's position.

  • Page 20: Pre-Start

    4.1.8 Ignition Switch: Located on the control console left side. The ignition switch is used to start and stop the engine. The ignition switch has three positions, “Off”, “On” and “Start”. Insert key into switch and rotate clockwise to the “On” position. Rotate clockwise to the next position to engage the starter (key must be held against spring pressure in this position).

  • Page 21: Operation Instructions

    OPERATING INSTRUCTIONS 4.3.1 Starting Engine: Open fuel valve. Operator must have Operator Presence Control (OPC) levers depressed, the PTO disengaged and speed control lever in neutral. On a cold engine, place the throttle midway between the “Slow” and “Fast” positions and place the choke in the “On” position. On a warm engine, place the throttle lever midway between “Slow”...
  • Page 22 To place the drive levers in the “reverse” position, squeeze the drive levers past the neutral position. See Figure 4 (d). FIGURE 4 DRIVE LEVER, NEUTRAL LOCK LATCH OPERATION 4.3.4 Drive Wheel Engagement/Turning: With drive levers locked in “neutral”, shift speed control lever to desired forward speed.

  • Page 23: Transporting

    DANGER POTENTIAL HAZARD ♦ An uncovered discharge opening will allow objects to be thrown in an operator’s or bystander’s direction. Also, contact with the blade could occur. WHAT CAN HAPPEN ♦ Thrown objects or blade contact can cause serious injury or death. HOW TO AVOID THE HAZARD ♦...

  • Page 24: Maintenance & Adjustments

    5. MAINTENANCE & ADJUSTMENTS WARNING POTENTIAL HAZARD ♦ While maintenance or adjustments are being made, someone could start the engine. WHAT CAN HAPPEN ♦ Accidental starting of the engine could seriously injure you or other bystanders. HOW TO AVOID THE HAZARD ♦...
  • Page 25 HOW TO AVOID THE HAZARD ♦ Replace the blade bolt after striking a foreign object. (Use only Exmark replacement parts PN 103-0862 – blade bolt and PN 103-0865 – spring disc washer). ♦ DO NOT lubricate the threads of the bolt or spindle before assembly.
  • Page 26 If machine does not pass any of these tests, DO NOT operate. Contact your authorized EXMARK SERVICE DEALER. IMPORTANT: It is essential that all Operator Safety Mechanisms, be in place and in proper operating condition prior to mowing.
  • Page 27 Remove foam pre-cleaner element and wash in warm water with detergent. Rinse until all traces of detergent are eliminated and squeeze out excess water (DO NOT wring). Air dry. Saturate with engine oil and squeeze out excess oil. Check paper element. Gently tap the flat side of the paper element to dislodge any dirt.
  • Page 28 Change hydraulic system filter. Service Interval: After First 250 hrs, then yearly thereafter. Note: Use only Exmark P/N 1-513211 for Summer use above 32° F (0° C) or P/N 1-523541 for Winter use below 32° F (0° C). (Refer to Section 2.6.2 for filter specifications) Place unit on a level surface.
  • Page 29 Do not change hydraulic system oil (except what can be drained when changing filter) unless it is felt that oil has been contaminated. Changing oil unnecessarily could damage the hydraulic system by introducing contaminates into the system. 5.1.11 Hydraulic system air purge procedure. Air must be purged from the hydraulic system when any hydraulic components, including oil filter, are removed or any of the hydraulic lines are disconnected.
  • Page 30 Allow unit to run several minutes after the charge pumps are “primed” with drive system in the full speed position. Check oil level as stated in Section 5.1.9. Check hydro drive linkage adjustment as stated in Section 5.2.5. 5.1.12 Check tire pressures. Service Interval: 40 hrs.
  • Page 31 Pack the bearings with NGLI grade #2 multi-purpose gun grease. Insert (1) bearing, (1) new seal, and (1) bearing spacer. NOTE: Seals (Exmark PN 103-0063) must be replaced. Insert Caster Spacer. With open end of wheel up, fill area inside wheel around caster spacer with gun grease.

  • Page 32: Adjustments

    Replace cotter pin. Note: Do not use anti-seize compound on the wheel hub. 5.1.20 Thread locking adhesives such as “Loctite 242” or “Fel-Pro, Pro-Lock Nut- Type” are used on the following fasteners: Pump drive sheave setscrews. Square head setscrews on Hydro pump control arms. Shoulder bolts in ends of speed control crank.
  • Page 33 1. The front and rear hairpins are in the same holes with the proper spacers under the hair pins. See Figure 7. 2. The tire pressures are set as directed in Section 5.1.12. 3. The length of the rear deck support link assemblies are should average 6.89”...
  • Page 34 When operating in extremely rough conditions it may be necessary to position the anti-scalp rollers one or two holes higher than described in "c" to prevent damage to the rollers and/or bolt failure. See Figure 8. NOTE: When anti-scalp rollers are placed in these positions, reduced deck flotation will result.
  • Page 35 FIGURE 10 HYDRO DRIVE LINKAGE ADJUSTMENT 4. Loosen the nut against the neutral control linkage yoke as shown in Figure 10. 5. Adjust the neutral control linkage until the respective drive wheel stops when the lever is pulled against the neutral spring (neutral position).
  • Page 36 After adjusting the left hydro control linkage, move the speed control lever to the mid-speed position and then back to the neutral position. Recheck the left drive wheel rotation to see if further adjustment is necessary - be sure the speed control lever is in the neutral position. If inconsistent neutral occurs, check to be sure both springs are properly tightened on the speed control lever under the console - especially the rear pivot spring.

  • Page 37: Waste Disposal

    FIGURE 12 HYDRO PUMP SPRING TENSION SETTING 5.2.7 Throttle Control Adjustment Loosen cable clamp on engine and position throttle control (at the control console) within 1/4" (6 mm) from the upper end of the slot. Pull on cable assembly at lower end where it attaches to the engine until the throttle control arm contacts the stop screw.

  • Page 38: Trouble Shooting

    NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer. ENGINE TROUBLESHOOTING When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by an empty fuel tank.
  • Page 39 ENGINE TROUBLESHOOTING TABLE FAULTY BLOCKED INCORRECT DIRTY IMPROPER DIRT IN DIRTY AIR ENGINE PROBLEM SPARK FUEL FUEL FUEL FUEL LINE FILTER OVERLOADED PLUG FILTER LEVEL SCREEN Will not start Hard starting Stops suddenly Lacks power Operates erratically Knocks or pings Skips or misfires Backfires Overheats...

  • Page 40: Hydraulic Schematic

    8. HYDRAULIC SCHEMATIC - 35 -...

  • Page 41: Wiring Diagrams

    9. WIRING DIAGRAMS - 36 -...

  • Page 42: Warranty

    Exmark; (vi) repair or replacement arising as a result of any operation from turf equipment that has been altered or modified so as to, in the determination of Exmark or Exmark Warranty Company, adversely affect the operation, performance or durability of the equipment or that has altered, modified or affected the turf equipment so as to change the intended use of the product;...
  • Page 43 THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), NOT SPECIFIED HEREIN, RESPECTING THE EQUIPMENT WHICH IS THE SUBJECT OF THIS WARRANTY. This warranty applies to all Exmark turf equipment sold in the United States and Canada and intended to be used for commercial purposes.
  • Page 44 NOTES - 39 -...
  • Page 45 NOTES - 40 -...
  • Page 46 SERVICE RECORD Date Description of Work Done Service Done By - 41 -...
  • Page 47 ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCE POST, POLE ETC.) - 42 -...

  • Page 48: Grass Catcher

    State of California to cause cancer, birth defects, or other reproductive harm. ©1997-2002 PART NO. 103-3002 EXMARK MFG. CO. INC. (402) 223-6300 INDUSTRIAL PARK BOX 808 FAX (402) 223-5489 BEATRICE, NE 68310 ALL RIGHTS RESERVED PRINTED IN U.S.A.

This manual is also suitable for:

Turf tracer tt23kccTurf tracer tt23kacTurf tracer tt20kcc

Table of Contents