Exmark Turf Tracer Operator's Manual
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Table of Contents
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Summary of Contents for Exmark Turf Tracer
- Page 1 For Serial Nos. 720,000 & Higher TURF TRACER ® Place Model No. and Serial No. Date Purchased Label Here (Included in the Literature Pack) or Fill in Below Engine Model No. and Spec. No. Model No. Engine Serial No. (E/No) Serial No.
- Page 2 Replacements may be ordered through the engine manufacturer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
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Page 4: Introduction
All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance. -
Page 5: Table Of Contents
Contents Hydro Control Linkage Adjustment....31 Drive Lever Linkage Adjustment ....32 Tracking Adjustment ........32 Introduction ............4 Hydro Pump Spring Tension Setting ....32 Safety ..............6 Electric Clutch Adjustment......32 Safety Alert Symbol ......... 6 Cleaning ............33 Safe Operating Practices ........ -
Page 6: Safety
• Evaluate the terrain to determine what accessories ALERT! YOUR SAFETY IS INVOLVED! and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by Exmark. • Wear appropriate clothing including safety glasses, Figure 2 substantial footwear, long trousers, and hearing 1. - Page 7 Safety DANGER DANGER In certain conditions gasoline is extremely In certain conditions during fueling, static flammable and vapors are explosive. electricity can be released causing a spark which can ignite gasoline vapors. A fire or A fire or explosion from gasoline can burn explosion from gasoline can burn you and you, others, and cause property damage.
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Page 8: Slope Operation
Safety Operation – After striking a foreign object or abnormal vibration occurs (inspect the mower for damage and make repairs before restarting WARNING and operating the mower). Operating engine parts, especially the – Before clearing blockages. muffler, become extremely hot. Severe burns –... -
Page 9: Maintenance And Storage
Safety spark plug wire. Wait for all movement to stop DANGER before adjusting, cleaning or repairing. Operating on wet grass or steep slopes can • Keep engine and engine area free from cause sliding and loss of control. Loss of accumulation of grass, leaves, excessive grease control and/or loss of operator’s footing or oil, and other debris which can accumulate... - Page 10 Safety WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. •...
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Page 11: Safety And Instructional Decals
Exmark equipment dealer or labels. distributor or from Exmark Mfg. Co. Inc. • Replace all worn, damaged, or missing safety • Safety signs may be affixed by peeling off the signs. - Page 12 Safety 103–2242 103-2432 103-4935 103–2243...
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Page 13: Specifications
Specifications Specifications Model Numbers Serial Nos: 720,000 and Higher TT20KCE, TT23KAE Systems neutral to each drive wheel for moving forward or reverse, stopping, and power turning. Engine Transmission • Engine Specifications: See your Engine Owner’s Manual • Two Hydro Gear variable displacement piston pumps independently coupled to two high •... -
Page 14: Dimensions
Specifications Tires & Wheels • Mulching Kit: Optional • Bagger: Optional Drive Front Caster Pneumatic Pneumatic Semi- Dimensions (Air-Filled) (Air-Filled) Pneumatic SN 599,999 SN 600,000 All Serial Overall Width: Nos. & Lower & Higher 52 inch Deck 60 inch Deck Quantity Deflector Up 53.4 inches... -
Page 15: Product Overview
Product Overview Product Overview Bolt Location Torque 30-35 ft-lb (41-47 N-m) Engine Deck/Mower Deck Support Mount Bolts Type 1 Hardware 40-45 ft-lb (54-61 N-m) –Anti-Scalp Roller Whizlock Nut See Figure 9 Type 2 30-35 ft-lb (41-47 N-m) Hardware–Anti-Scalp Roller Nyloc Nut See Figure 9 Type 2 &... -
Page 16: Operation
Operation Operation as shown in Figure 4, and the drive levers are released, the drive wheels are engaged in the forward direction. Note: Determine the left and right sides of the Squeezing the left hand and/or right hand lever machine from the normal operating position. causes the left hand and/or right hand drive wheel respectively to slow down, stop, or reverse, depending on how far each drive lever is “squeezed”. -
Page 17: Pre-Start
Operation Drive Wheel Release Valves The brake lever engages the park brake on the drive wheels. Located on the left rear corner of the hydrostatic Pull the lever up and rearward to engage the brake. pumps. Push the lever forward and down to disengage the Drive wheel release valves are used to release the brake. -
Page 18: Operating Instructions
Operation Operating Instructions DANGER An uncovered discharge opening will allow Open the Fuel Shut-Off Valve objects to be thrown in an operator’s or Rotate the valve 1/4 turn counterclockwise to turn bystander’s direction. Also, contact with the fuel on. blade could occur. Thrown objects or blade contact can cause serious injury or death. - Page 19 Operation To lock the drive levers in “neutral lock”, squeeze the Driving Forward drive levers to the “neutral” position (Do Not squeeze 1. Release the parking brake. the drive levers all the way back as this will cause the 2. With drive levers locked in “neutral”, shift speed drive wheels to go into full reverse direction).
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Page 20: Adjusting The Cutting Height
Operation Adjusting the Cutting Height C. The length of the rear deck support link assemblies average 6.89 inches (approximately 6 7/8 inches) (175.01 mm) from the center of WARNING the balljoint to the center of the farthest hole. See Figure 7. When the two front support rod hairpins are removed from the mower deck, the weight of Note: All four pins must equally support the... -
Page 21: Transporting
Operation Transporting inches (19 mm) clearance to the ground to minimize gouging and roller wear or damage. Transporting a Unit Note: For Maximum Deck Flotation, place rollers one hole position lower. Rollers should maintain 1/4 inch (6.35 mm) clearance to ground. WARNING Do Not adjust rollers to support the deck. -
Page 22: Maintenance
Maintenance Maintenance Note: Determine the left and right sides of the machine from the normal operating position. WARNING WARNING While maintenance or adjustments are being The engine can become very hot. Touching made, someone could start the engine. a hot engine can cause severe burns. Accidental starting of the engine could Allow the engine to cool completely before seriously injure you or other bystanders. -
Page 23: Periodic Maintenance
Maintenance Periodic Maintenance time interval to bring the charge up to a full charge of 12.6 volts or greater. Important: Make sure the negative battery Check Engine Oil Level cables are disconnected and the battery charger Service Interval: Before each use or daily used for charging the battery has an output of 16 volts and 7 amps or less to avoid damaging 1. -
Page 24: Check Safety Interlock System
Note: If machine does not pass any of these tests, do not operate. Contact your authorized EXMARK SERVICE DEALER. Important: It is essential that operator safety mechanisms be connected and in proper... -
Page 25: Check For Loose Hardware
Maintenance Check for Loose Hardware 2. Drain oil while engine is warm from operation. 3. The oil drain hose is located on right hand side Service Interval: Before each use or daily of engine. Place pan under machine to catch oil. 1. -
Page 26: Check Condition Of Belts
Maintenance 4. Inflate tires to pressures stated above. Measure Lubrication Chart the circumference of each drive tire. Adjust tire Fitting Initial Number of Service pressures within the above range to try to make Locations Pumps Places Interval tire circumferences match as closely as possible. 2. -
Page 27: Remove Engine Shrouds And Clean Cooling Fins
3. Make sure cooling shrouds are properly 7. Insert one bearing, one new seal into the wheel. reinstalled. Operating the engine without Note: Seals (Exmark PN 103-0063) must be cooling shrouds will cause engine damage due to replaced. overheating. -
Page 28: Change Hydraulic System Filter
Yearly thereafter filter, are removed or any of the hydraulic lines are Note: Use only Exmark Part No. 109–4180 for disconnected. Summer use above 32°F (0°C) or P/N 1-523541 for The critical area for purging air from the hydraulic Winter use below 32°F (0°C) (Refer to Transmission... -
Page 29: Thread Locking Adhesives
Maintenance Note: It is necessary to lightly touch the charge • Square head setscrews on Hydro pump control pump cap with your hand to check the pump arms. temperature. If the cap is too hot to touch, turn • Shoulder bolts in ends of speed control crank. off engine. -
Page 30: Adjustments
Maintenance Adjustments control linkage until tabs are positioned correctly. See Figure 14. Note: Disengage PTO, shut off engine, wait for 3. Pull speed control lever back to neutral. Check all moving parts to stop, engage parking brake, and that the neutral safety switch actuating tab has remove key before servicing, cleaning, or making any depressed the plunger of the switch so that there adjustments to the unit. -
Page 31: Hydro Control Linkage Adjustment
Maintenance 5. Adjust the neutral control linkage until the 2. Loosen the front nut on left hydro control link respective drive wheel stops when the lever is as shown in Figure 16. Turn the rear control pulled against the neutral spring (neutral position). linkage adjusting nut counterclockwise until wheel Turn the adjusting bolt approximately 1/4 turn rotates forward. -
Page 32: Drive Lever Linkage Adjustment
Maintenance Drive Lever Linkage Hydro Pump Spring Tension Adjustment Setting 1. With rear of machine still on jack stands and 1. For medium or heavy duty drive conditions such engine running at full throttle, move the speed as operation with a sulky on steep slopes, a higher control lever to the midway position. -
Page 33: Cleaning
Maintenance Battery Disposal Cleaning DANGER Clean Grass Build-Up Under Battery electrolyte contains sulfuric acid, Deck which is poisonous and can cause severe burns. Swallowing electrolyte can be fatal or Service Interval: Before each use or daily if it touches skin can cause severe burns. 1. -
Page 34: Troubleshooting
Troubleshooting Troubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble. - Page 35 Troubleshooting Problem Possible Cause Corrective Action Mower pulls left or right (with levers fully 1. Tracking needs adjustment. 1. Adjust the tracking by turning knob on the forward). right hydro control linkage in the direction that the mower needs to be adjusted to. Turn the knob in 1/4 turn increments until the mower tracks correctly.
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Page 36: Schematics
Schematics Schematics Electrical Diagram BLACK BLACK/WHITE BLACK YELLOW YELLOW BLACK YELLOW/BLACK BLACK BROWN BLACK YELLOW GREY ORANGE ORANGE BLACK BLACK/WHITE WHITE/BLACK BLACK/WHITE BLUE BROWN YELLOW G006174... - Page 37 Schematics Hydraulic Diagram...
- Page 38 No Claim of breach of warranty shall be cause for cancellation included with the product. or rescission of the contract of sale of any Exmark mower. All warranty work must be performed by an authorized Some states do not allow exclusions of incidental or...
- Page 40 © 2004–2007 Exmark Mfg. Co., Inc. Part No. 4500-173 Rev. A Industrial Park Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223–5489 All Rights Reserved Printed in the USA.