Ferris HydroCut Series Operator's Manual

Ferris HydroCut Series Operator's Manual

Transaxle drive walk-behind mower

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Model Number: Description
5900111
5900604
5901037
5900962
5900963
5900546
5900545
This manual is available in Spanish. For a copy, contact your Ferris dealer or www.ferrisindustries.com.
Este manual está disponible en Español. Para obtener una copia, póngase en contacto con su
Transaxle Drive Walk-Behind Mower
HC36KAV13E, 36" Cut Walk-Behind Mower
HC32KAV13E, 32" Cut Walk-Behind Mower
HC32KAV13, 32" Cut Walk-Behind Mower
HC32KAV16E, 32" Cut Walk-Behind Mower
HC36KAV16E, 36" Cut Walk-Behind Mower
HC32KAV15E, 32" Cut Walk-Behind Mower
HC36KAV15E, 36" Cut Walk-Behind Mower
distribuidor Ferris o www.ferrisindustries.com.
OPERATOR'S
MANUAL
HydroCut Series
5100784
Rev G

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Summary of Contents for Ferris HydroCut Series

  • Page 1 5900545 HC36KAV15E, 36” Cut Walk-Behind Mower This manual is available in Spanish. For a copy, contact your Ferris dealer or www.ferrisindustries.com. Este manual está disponible en Español. Para obtener una copia, póngase en contacto con su distribuidor Ferris o www.ferrisindustries.com.
  • Page 2 We’re pleased that you’ve placed your confidence in the Ferris brand. When operated and maintained according to the instructions in this manual, your Ferris product will provide many years of dependable service. This manual contains safety information to make you aware of the hazards and risks associated with this machine and how to avoid them.
  • Page 3: Table Of Contents

    Table of Contents Regular Maintenance ........19 Safety Rules & Information ....... 2 Maintenance Schedule .........19 Safety Decals ............8 Checking Tire Pressure ........20 Identification Numbers ........8 Checking/Adding Fuel ...........20 Safety Interlock System ........9 Fuel Filter ..............20 Features & Controls ......... 11 Oil &...
  • Page 4: Safety Rules & Information

    Safety Rules & Information Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself.
  • Page 5: Slope Operation

    Safety Rules & Information Slope Operation You could be seriously injured if you use this unit on too steep of a slope. Using the unit on a slope that is too steep where you do not have adequate footing and unit traction (and control) can cause you to lose control and possibly slip and fall or roll the unit over.
  • Page 6 Safety Rules & Information Fuel and Maintenance Always disengage all drives, shutoff the engine and remove the key before doing any cleaning, refueling or servicing. Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running.
  • Page 7 Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
  • Page 8 Safety Rules & Information 23. Use care when approaching blind corners, shrubs, 6. Keep all movement on the slopes slow and trees or other objects that may obscure vision. gradual. Do not make sudden changes in speed 24. To reduce fire hazard, keep unit free of grass, or direction.
  • Page 9 Safety Rules & Information SERVICE AND MAINTENANCE mufflers, and engine to prevent fires. Clean up oil or fuel spillage. To avoid personal injury or property damage, use 10. Let engine cool before storing and do not store extreme care in handling gasoline. Gasoline is near flame.
  • Page 10: Safety Decals

    Operator Safety SAFETY DECALS Before operating your unit, read the safety decals. The cautions and warnings are for your safety. To avoid a personal injury or damage to the unit, understand and follow all the safety decals. WARNING If any safety decals become worn or damaged, and cannot be read, order replacement decals from your local dealer.
  • Page 11: Operator Safety

    Operator Safety NORTH AMERICAN SAFETY ICONS SAFETY ICONS The alert symbol is used to identity safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of the injury.
  • Page 12: Safety Interlock System

    Operator Safety Safety Interlock Safety Interlock System System (Electric Start Models - S/N: 2013136021 & Above) This unit is equipped with safety interlock switches This unit is equipped with safety interlock switches and other safety devices. These safety systems are and other safety devices.
  • Page 13: Features & Controls

    Features & Controls FEATURES & CONTROLS Electric Start (S/N: 2013136021 & Above): Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual. Control Functions This information briefly describes the function of individual controls.
  • Page 14 Features & Controls cutting height. To adjust the mower cutting height, Fuel Tank Cap turn the crank handle clockwise to raise the cutting height. Turn the crank handle counterclockwise to To remove cap, turn counterclockwise. lower the cutting height. Observe the cutting height indicator on the left side of the mower deck.
  • Page 15: Operation

    Operation Note: The further a handle is moved away from the WARNING neutral position the faster the mower will travel. Before leaving the operator’s position for any These handles also deactivate the engine kill system when depressed. Release the handles to activate reason, disengage the PTO, stop the engine the engine kill system.
  • Page 16: Starting The Engine

    Operation STARTING THE ENGINE DRIVING THE MOWER • Make sure the PTO switch is disengaged. • Make sure the PTO switch is disengaged and the parking brake is engaged (36” model only). • Start the engine (see STARTING THE ENGINE). •...
  • Page 17: Stopping The Mower

    Operation STOPPING THE MOWER MOWING • Returning the ground speed control levers to the • Make sure the PTO switch is disengaged. neutral position will stop movement. • Start the engine (see STARTING THE ENGINE). • Disengage the PTO. • Set the throttle control to FULL. •...
  • Page 18 Operation The amount of grass you are able to cut in one pass When and How Often to Mow is also effected by the type of mowing system you are The time of day and condition of the grass greatly using (for example, broadcasting with side discharge affect the results you’ll get when mowing.
  • Page 19: Mowing Methods

    Operation Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn. These tiny particles decompose rapidly into by-products your lawn can use. UNDER PROPER CONDITIONS, your mulching mower will virtually eliminate noticeable clippings on the lawn surface.
  • Page 20: Storage

    Operation STORAGE WARNING Temporary Storage (30 Days Or Less) Never store the unit, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, Remember, the fuel tank will still contain some gasoline, poorly ventilated enclosures. Gasoline fumes so never store the unit indoors or in any other area may reach an open flame, spark or pilot light where fuel vapor could travel to any ignition source.
  • Page 21: Regular Maintenance

    Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by multiplying the time it takes to do one job by the number of times you’ve done the job, or you can install an hour meter.
  • Page 22: Checking Tire Pressure

    Regular Maintenance CHECK TIRE PRESSURE Tire Pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life.
  • Page 23: Oil & Filter Change

    Regular Maintenance OIL & FILTER CHANGE 1. Warm engine by running for a few minutes. (Refer to the engine operator’s manual for oil & filter replacement instructions.) 2. Park machine and place the rear tires in a 2 x 4 block of wood or park machine on a slight downhill grade.
  • Page 24: Lubrication

    Figure 8. Control Pivots Not all greases are compatible. Ferris Red Grease (P/N 5022285) is recommended, automotive-type high-temperature, lithium grease may be used when this is not available.
  • Page 25: Servicing The Mower Blades

    Regular Maintenance SERVICING THE MOWER BLADES Blades should be sharp and free of nicks and dents. 32” Model If not, sharpen blades as described in following steps. 1. 32” Model: To remove blade for sharpening, use a 1” wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15/16”...
  • Page 26: Troubleshooting, Adjustments & Service

    Troubleshooting, Adjustment & Repair TROUBLESHOOTING WARNING While normal care and regular maintenance will To avoid serious injury, perform maintenance extend the life of your equipment, prolonged or on the tractor or mower only when the engine constant use may eventually require that service be is stopped and the parking brake engaged.
  • Page 27: Troubleshooting The Mower Deck

    Troubleshooting, Adjustment & Repair TROUBLESHOOTING THE MOWER DECK PROBLEM CAUSE REMEDY Mower drive belt slips or fails Clutch is out of adjustment. See PTO Clutch Adjustment section. to drive. Pulleys or belt greasy or oily. Clean as required. Idler pulley spring broken or not properly Repair or replace as needed.
  • Page 28: Troubleshooting Common Cutting Problems

    Troubleshooting, Adjustment & Repair TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM CAUSE REMEDY Streaking Blades are not sharp. Sharpen your blades. Blades are worn down too far. Replace your blades. Engine speed is too slow. Always mow at full throttle. Ground speed is too fast. Slow down.
  • Page 29: Cutting Height Adjustment

    Troubleshooting, Adjustment & Repair CUTTING HEIGHT ADJUSTMENT The cutting height can be adjusted within two different ranges. See Figure 15 for deck height indicator. Before adjusting the cutting height, you must first determine the average cutting height. Depending on the range you plan to use, it may be necessary to adjust the deck lift pivot locations and the pulley spacer positions.
  • Page 30: Deck Leveling Adjustment

    Troubleshooting, Adjustment & Repair DECK LEVELING ADJUSTMENT To Level the Mower Deck: 1. Park machine on a flat, level surface. 2. Raise the mower deck until it reaches the upper stop. 3A. If the mower deck is in the HIGH RANGE, place 2 x 4 blocks under the outside edges of the mower deck with the 3-1/2”...
  • Page 31: Belt Removal And Replacement

    Troubleshooting, Adjustment & Repair BELT REMOVAL AND REPLACEMENT Mower Deck Drive Belt (32” Model) 1. Park machine on a flat, level surface. 2. Remove the mower deck shield. 3. Push the idler arm towards the left-hand side of the machine (non-discharge side) to release the spring tension on the drive belt.
  • Page 32 Troubleshooting, Adjustment & Repair Spindle Belt & Blade Alignment (36” Model) 1. Remove the mower deck drive belt. 2. Loosen the idler pulley bolt (A, Figure 24) 2 full turns. DO NOT remove the nut. 3. Remove the spring compression nut and flat washer (G) and slide the idler mount (C) towards the rear of the machine to remove all tension from the belt.
  • Page 33 Troubleshooting, Adjustment & Repair Transaxle Drive Belt 1. Park machine on a flat, level surface. 2. Remove the rear shield. 3. Remove the mower deck drive belt from the PTO clutch. See instructions above. 4. With a steel coat hanger, form a small hook. Insert the coat hanger through the opening in the right-hand side of the engine deck.
  • Page 34: Ground Speed Control Lever Adjustment

    Troubleshooting, Adjustment & Repair GROUND SPEED CONTROL LEVER Manual Start LOCATION ADJUSTMENT The control levers can be adjusted in two ways to provide a comfortable working range when operating the machine at the average mowing speed. Adjust both the lever height and lever position at the same time to obtain the most comfortable working position Adjusting the Lever Height:...
  • Page 35: Pto Clutch Adjustment

    Troubleshooting, Adjustment & Repair Figure 29. Adjust PTO Clutch A. Window B. Adjustment Nut C. .016”-.018” (0,40-0,45 mm) Feeler Gauge Figure 28. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) WARNING B. Adjustment Nut To avoid serious injury, perform adjustments PTO CLUTCH ADJUSTMENT only with engine stopped, key removed and tractor on level ground.
  • Page 36: Battery Service

    Troubleshooting, Adjustment & Repair fully charged, but not over charged, is to measure BATTERY SERVICE the specific gravity of a cell once per hour. The battery is fully charged when the cells are gassing WARNING freely at low charging rate and less than 0.003 Keep open flames and sparks away from the change in specific gravity occurs over a three hour battery;...
  • Page 37 Troubleshooting, Adjustment & Repair THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES Starter Starter Switch Switch Jumper Cable Starting Discharged Vehicle Vehicle Battery Battery Jumper Cable To Ground Engine Block MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 30. Jump Starting WARNING WARNING For your personal safety, use extreme care Any procedure other than the preceding could when jump starting.
  • Page 38: Specifications

    Specifications SPECIFICATIONS TRANSMISSION: HydroGear 334 NOTE: Specifications are correct at time of printing and are subject Type Unitized Drive Transaxle to change without notice. Hydraulic Fluid HydroGear 20W-50 oil Speeds Forward: 0-5.5 MPH (0-8.85 km/h) @ 3400 rpm Reverse: 0-2 MPH (0-3.22 km/h) ENGINE: DIMENSIONS: 13 Gross HP†...
  • Page 39 ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, POLE, FENCE POST, BUILDING, ETC)
  • Page 40 Notes...
  • Page 41 Notes...
  • Page 42: Limited Warranty

    ABOUT YOUR WARRANTY We welcome warranty repair and apologize to you for being inconvenienced. Warranty service is available only through FERRIS Authorized Service Dealers. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. This warranty only covers defects in materials or workmanship. It does not cover damage caused by improper use or abuse, improper maintenance or repair, normal wear and tear, or stale or unapproved fuel.
  • Page 43: Your Warranty Rights And Obligations

    California, U.S. EPA, and Briggs & Stratton Corporation Emissions Control Warranty Statement September 2012 Your Warranty Rights And Obligations The California Air Resources Board, U.S. EPA, and Briggs & Stratton (B&S) are pleased Owner’s Warranty Responsibilities: to explain the emissions control system warranty on your Model Year 2012--2013 As the engine/equipment owner, you are responsible for the performance of the ...
  • Page 44 OPERATOR’S MANUAL HydroCut Series Transaxle Drive Walk-Behind Mower...

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