Sharp AL-1642CS Service Manual

Digital laser copier/ digital multifunctional system
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(AL-1642CS)
The AL-1642CS Service Manual describes only changed from AL-1215/AL-1530CS/
AL-1540CS/AL-1551CS Service Manual.
For the common contents, please refer to the AL-1215/AL-1530CS/AL-1540CS/
AL-1551CS Service Manual (Code: 00ZAL1551CS1E)
MODEL
1
AL-1642CS
[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
• Parts Guide
Parts marked with "
" are important for maintaining the safety of the machine. Be sure to replace these parts
with the replacement parts specified to maintain the safety and performance of the machine.

SERVICE MANUAL

DIGITAL LASER COPIER/
DIGITAL MULTIFUNCTIONAL
SYSTEM
MODEL
CONTENTS
Reference MODEL
AL-1215/AL-1540CS (SPF section)
AL-1551CS (Duplex section, second cassette unit)
SHARP CORPORATION
CODE : 00ZAL1642CS1E
AL-1642CS
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.

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Summary of Contents for Sharp AL-1642CS

  • Page 1: Service Manual

    DIGITAL LASER COPIER/ DIGITAL MULTIFUNCTIONAL SYSTEM (AL-1642CS) AL-1642CS MODEL CONTENTS The AL-1642CS Service Manual describes only changed from AL-1215/AL-1530CS/ AL-1540CS/AL-1551CS Service Manual. For the common contents, please refer to the AL-1215/AL-1530CS/AL-1540CS/ AL-1551CS Service Manual (Code: 00ZAL1551CS1E) MODEL Reference MODEL AL-1642CS...
  • Page 2: Major Functions

    Scan Once Print Many function (Many copies are made by one scan.) Duplex: Auto duplex copy/print function Memory: Standard page memory FAX: FAX function. Descriptions of table Standard provision No function or no option available Opt: Option (AL-1642CS) AL-1642CS GENERAL 1 - 1...
  • Page 3: Table Of Contents

    PARTS GUIDE CODE:00ZAL1642CSP1 DIGITAL LASER COPIER / DIGITAL MULTIFUNCTIONAL SYSTEM AL-1642CS MODEL CONTENTS Exteriors Multi manual paper feeding unit SPF exteriors Socket holder unit SPF transport unit TC case unit SPF pick up unit 250 sheets tray Operation panel Harness...
  • Page 4: Exteriors

    DEFINITION The definition of each Rank is as follows and also noted in the list Rank A : Maintenance parts, and consumable parts which are not included in but closely related to maintenance parts Rank B : Performance/function parts (sensors, clutches, and other electrical parts), consumable parts Rank E : Unit parts including PWB Rank D : Preparation parts (External fitting, packing, parts packed together) Rank C : Parts other than the above (excluding sub components of PWB)
  • Page 5 Exteriors PRP02711 – 2 –...
  • Page 6: Spf Exteriors

    SPF exteriors PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK L S O U - 0 0 3 5 Q S Z Z Original tray L P L T P 0 0 1 1 Q S J 2 Control plate F L P L T P 0 0 1 2 Q S J 2 Control plate R N G E R R 0 3 7 7 F C Z Z...
  • Page 7: Spf Transport Unit

    SPF transport unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK P G I D M 0 0 4 2 Q S J Z U-turn paper guide X E B S 7 3 0 P 1 2 0 0 0 Screw(3×12) L X - B Z 0 0 1 2 Q S Z Z Screw...
  • Page 8: Spf Pick Up Unit

    SPF pick up unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK G C A B - 0 0 0 8 Q S J 3 Open and shut cabinet P S P O - 0 0 0 2 Q S Z Z Stopper sponge M A R M P 0 0 0 3 Q S Z 1 Stopper arm...
  • Page 9: Operation Panel

    Operation panel PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK C P N L H 0 0 2 3 Q S 0 W Panel C B T N - 0 0 1 9 Q S 0 2 Copy key J B T N - 0 0 2 0 Q S Z Z Copy key light J B T N - 0 0 0 5 Q S Z Z % Key...
  • Page 10: Side Door Unit

    Side door unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK G C A B - 0 0 0 7 Q S J 2 Side door P T M E - 0 0 0 4 Q S Z Z Lock pawl M S P R T 0 0 2 9 Q S Z Z Lock pawl spring P G I D M 0 0 0 8 Q S Z Z...
  • Page 11: Optical Frame

    Optical frame PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK C G E R H 0 1 6 2 Q S 0 1 Pulley gear C P L T M 0 2 8 8 Q S 0 1 Scanner plate C P L T M 0 2 9 1 Q S 0 1 Tension plate C P L T M 0 2 9 4 Q S 0 1...
  • Page 12: Lsu Unit

    LSU unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK X E B S 7 3 0 P 1 2 0 0 0 Screw(3×12) D H A I - 0 2 8 2 Q S Z 1 LSU harness L B N D J 0 0 1 3 F C Z 1 Wire band D U N T K 0 0 1 3 Q S 1 3 LSU(A4600D)
  • Page 13: F Middle Frame

    Middle frame PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK N R O L P 0 0 0 7 Q S Z 1 Delivery roller lower N B R G C 0 5 7 9 F C Z Z Roller bearing N R O L P 0 0 1 2 Q S Z 2 Delivery transport roller lower N P L Y Z 0 0 0 1 Q S Z Z...
  • Page 14: G Base Plate Unit

    Base plate unit 1 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK C P W B F 0 1 4 7 Q S E 7 PPD1sensor PWB M L E V P 0 0 0 6 Q S Z Z PS front actuator M S P R C 0 0 2 6 Q S Z 1 PS front actuator spring...
  • Page 15 Base plate unit 1 PRP02721 – 12 –...
  • Page 16: H Base Plate Unit

    Base plate unit 2 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK L H L D Z 0 0 9 2 Q S Z Z PWB holder JAG X H B S 7 3 0 P 0 6 0 0 0 Screw(3×6) C P W B X 0 1 2 1 Q S 4 9 MCU PWB...
  • Page 17: I Fusing Unit

    Fusing unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK P G I D M 0 0 2 3 Q S Z 3 U-turn guide lower V R H - S T 2 H B 1 5 7 K Resistor(1/2W 150MΩ) M S P R D 0 3 3 5 Q S Z Z Fusing upper earth spring P B R S R 0 0 0 4 Q S Z 1...
  • Page 18 Fusing unit PRP02723 – 15 –...
  • Page 19: J Drive Unit

    Drive unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK X B B S 7 4 0 P 0 6 0 0 0 Screw(4×6) R M O T P 0 0 3 6 Q S Z Z Main motor N G E R H 0 0 1 0 Q S Z Z Gear(28T) N G E R H 0 0 0 9 Q S Z Z Gear(46/16T)
  • Page 20: K Multi Manual Paper Feeding Cover Unit

    Multi manual paper feeding cover unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK C C L E Z 0 0 0 5 R S 5 1 Charger cleaner unit X E B S 7 3 0 P 0 8 0 0 0 Screw(3×8) P C O V P 0 0 2 3 Q S J 1 Multi upper cover...
  • Page 21 Multi manual paper feeding cover unit PRP02725 Multi manual paper feeding unit PRP02726 – 18 –...
  • Page 22: M Socket Holder Unit

    Socket holder unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK L H L D Z 0 0 0 9 Q S A Z HV interface holder C H A I - 0 2 9 8 R S 5 1 MC harness unit C H A I - 0 2 7 3 R S 5 1 GB-MCFB harness unit...
  • Page 23: O 250 Sheets Tray

    250 sheets tray PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK L P L T M 5 1 0 6 F C Z Z Turning plate 250 P S H E Z 4 1 4 2 F C Z Z Turning plate sheet L H L D W 1 2 2 6 F C Z Z Turn fastener...
  • Page 24: P Harness

    Harness PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK D H A I - 0 2 8 3 Q S Z Z MCU-I/F harness D H A I - 0 2 6 8 Q S Z 3 CCD-MCU harness D H A I - 0 2 9 4 Q S Z Z Center frame harness D H A I - 0 2 8 5 Q S Z Z OP-MCU harness...
  • Page 25: R 2Nd Paper Feeding Unit

    2ND paper feeding unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK N R O L P 0 0 1 9 Q S Z 1 Transport roller N B R G C 0 0 1 6 Q S Z Z Bearing(B-F5-13) X R E S P 4 0 - 0 6 0 0 0 E-ring(E4)
  • Page 26: S Packing Material & Accessories

    Packing material & accessories PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK S P A K A 0 4 0 9 Q S Z Z Top packing SPF Q A C C D 7 6 1 A Q C Z Z AC cord S S A K A 5 0 0 3 C C Z Z Vinyl bag(140×260mm)
  • Page 27: T Operation Pwb

    Operation PWB PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Q C N C M 0 8 6 1 F C Z Z Connector(3pin) [CN302] Q C N C W 1 1 3 2 L C 1 H Connector(18pin) [CN301] Q S W - P 0 0 0 1 E S Z Z Tact switch(SKQNAB010) [OLK,SCNK,MAGK,ZDWK,CLK]...
  • Page 28 MCU PWB PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK V H D K D S 1 2 0 + + - 1 Diode(KDS121) [D135,D137] V H D K D S 2 2 6 + + - 1 Diode(KDS226) [D102,D103,D119,D138,D140,D143] V H D D S S 1 3 3 / / - 1 Diode(1SS133) [D104,D120,D124,D127]...
  • Page 29: If Pwb

    MCU PWB PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Resistor(1/16W 750Ω ±5%) V R S - C Z 1 J D 7 5 1 J [R196] Resistor(1/16W 7.5KΩ ±5%) V R S - C Z 1 J D 7 5 2 J [R191,R194,R229,R230,R231] Resistor(1/16W 7.5KΩ...
  • Page 30: Wdc Power Supply Pwb

    DC power supply PWB PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 0 A V 1 6 9 0 0 0 0 1 0 6 Ceramic capacitor(DE1007-486E222M-KH 2200PF KH) [C1,C003,C020,C021] 0 A V 1 5 6 0 0 0 0 0 0 3 Film capacitor(RE224-C 0.22µF 250V) [C2,C006] 0 A V 1 6 9 0 0 0 0 0 8 8...
  • Page 31 DC power supply PWB PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 0 A V 4 0 0 0 1 3 4 7 1 1 Transformer(N-T01-347-F11) [T1] 0 A V 3 1 6 0 0 3 4 0 0 0 Triac(TM1641PLF113) [TR1] 0 A V 5 1 4 0 0 2 1 0 0 0...
  • Page 32: I Index

    Index PRICE PART PARTS CODE RANK MARK RANK DHAI-0296QSZZ PRICE PART 14- 27 PARTS CODE RANK MARK RANK " DHAI-0303QSZZ 7- 37 DHAI-0306QSZZ 21- 18 CBTN-0019QS02 " 22- 14 CBTN-0050QS01 DHAI-0310QSZZ CCAB-0003QS22 DUNT-0032RS17 2- 901 CCASP0001RS55 19- 901 CCLEZ0005RS51 DUNT-0404QSZZ CDSKA0019QS47 23- 102 DUNTK0013QS13...
  • Page 33 PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK LPLTM0096QSZ1 MSPRC0161QSZZ 2- 30 LPLTM0132QSZZ MSPRC0330QSZZ LPLTM0133QSZ1 10- 31 MSPRC1145FCZZ 19- 17 LPLTM2642FCG2 MSPRC1315FCZ1 16- 16 LPLTM5106FCZZ MSPRC1316FCZ1 11- 11 LPLTP0009QSZZ 13- 38 " 16- 27 LPLTP0011QSJ2 "...
  • Page 34 PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK NGERH0193FCZZ PGIDM0099QSZ1 7- 18 NGERH0540FCZ3 13- 19 PGLSP0007QSZZ 1- 14 NGERH0972FCZZ 16- 19 PGLSP0008QSZZ 1- 23 " PGUMS0004QSZZ 7- 19 NGERH0990FCZZ PMLT-0024QSZZ 1- 20 " 22- 23 PMLT-0067QSZZ 10- 39 "...
  • Page 35 PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK QCNCM7014SC0E 25- 38 QCNCM7014SC0F 25- 39 VCCCCY1HH101J QCNCP0340QCZZ 25- 41 VCCCCY1HH201J QCNCP0341QCZZ 25- 40 VCCCCY1HH331J QCNCW0024QSZZ 25- 45 VCCCCY1HH470J 25- 107 QCNCW0078QSZZ 25- 44 VCCCCZ1HH101J 25- 105 "...
  • Page 36 PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK VRS-CY1JD471J XEBS730P10000 24- 20 12- 11 VRS-CY1JD472J 24- 21 " 3- 39 VRS-CY1JD511J 24- 22 " 5- 11 VRS-CZ1JD000J 25- 74 " 6- 10 VRS-CZ1JD100J XEBS730P12000 11- 40 VRS-CZ1JD101J 25- 76...
  • Page 37 PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK 0AV2014713010 27- 68 0AV2014723010 27- 65 0AV2014733010 27- 72 0AV2014743030 27- 43 0AV2015603010 27- 56 0AV2015633010 27- 59 0AV2016803030 27- 58 0AV2016823010 27- 64 0AV2016833010 27- 55 0AV2018233020 27- 61 0AV2021023052...
  • Page 38 MEMO...
  • Page 39 CAUTION FOR BATTERY REPLACEMENT (Danish) ADVARSEL ! Lithiumbatteri - Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandoren. (English) Caution ! Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer.
  • Page 40 COPYRIGHT © 2005 BY SHARP CORPORATION All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic; mechanical; photocopying; recording or otherwise without prior written permission of the publisher.

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