Troy-Bilt STORM Series Operator's Manual
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Troy-Bilt STORM Series Operator's Manual

Troy-bilt operator's manual two-stage snow thrower
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Safety • Assembly • Operation • Adjustments • Maintenance • Troubleshooting • Parts Lists • Warranty
OPERATOR'S MANUAL
Two-Stage Snow Thrower — STORM Series
IMPORTANT
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland,
Ohio 44136-0019.
FORM NO. 769-01278D
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
7/10/2006
PRINTED IN U.S.A

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Summary of Contents for Troy-Bilt STORM Series

  • Page 1 Safety • Assembly • Operation • Adjustments • Maintenance • Troubleshooting • Parts Lists • Warranty OPERATOR’S MANUAL Two-Stage Snow Thrower — STORM Series IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).

  • Page 2: Table Of Contents

    Maintaining Your Snow Thrower ... 14 Off-Season Storage ... 18 Troubleshooting ... 19 Illustrated Parts List ... 0 Warranty ...Back Cover www.troybilt.com Customer Support without first contacting Customer Support. TROY-BILT LLC P. O. BOX 3 6 1 1 3 1 CLEVELAND, OH 44136 330-558-7220 1-800-520-5520...

  • Page 3: Safety Labels

    A chute clean-out tool is fastened to the top of the auger housing with a mounting clip. The tool is designed to clear a chute assembly of ice and snow. This item is fastened with a cable tie at the factory. Cut the cable tie before operating the snow thrower.

  • Page 4: Safe Operation Practices

    DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can Safe result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
  • Page 5 Operation 1. Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly. Contact with the rotating parts can amputate hands and feet. 2. The auger/impeller control lever is a safety device. Never bypass its operation. Doing so makes the machine unsafe and may cause personal injury.

  • Page 6: Setting Up Your Snow Thrower

    Setting Up Your Snow Thrower References to the right or left side of the snow thrower are determined from behind the unit in This Operator’s Manual may cover a range of product the operating position specifications for various models. Characteristics and (standing directly behind features discussed and/or illustrated in this manual may the snow thrower, facing...

  • Page 7: Tire Pressure

    6. Remove the flat washer and hairpin clip from the end of the chute directional control, Figure 3-5. Insert the end of the chute directional control into the lower bracket and secure with the flat washer and hair- pin clip just removed. If necessary, the lower bracket can be adjusted.

  • Page 8: Operating Your Snow Thrower

    Operating Your Snow Thrower Chute Assembly Clean Out Tool WARNING Read, understand, and follow all instructions and warnings on the machine and in this manual before operating. Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors Now that you have setup your snow thrower, it’s important to become acquainted with its controls and are explosive.

  • Page 9: Auger Control

    Auger Control The auger control is located on the left handle. Squeeze the control grip against the handle to engage the augers and start snow throwing action. Release to stop. Drive Control / Auger Clutch Lock* The drive control is located on the right handle. Squeeze the control grip against the handle to engage the wheel drive.

  • Page 10: Electric Starter

    Gas & Oil Fill-Up Service the engine with gasoline and oil as instructed in the Tecumseh Engines manual packed separately with your snow thrower. Read instructions carefully. Starting The Engine: 1. Attach spark plug wire to spark plug. Make certain Operating the metal loop on the end of the spark plug wire (inside the rubber boot) is fastened securely over the...
  • Page 11 To Engage Drive 1. With the throttle control in the Fast (rabbit) position, move shift lever into one of the six forward (F) positions or two reverse (R) positions. Select a speed appropriate for the snow conditions and a pace you’re comfortable with.

  • Page 12: Making Adjustments

    Refer to Auger Control Test in Operation section to adjust the auger control. If the full range of speeds (forward and reverse) cannot Making be achieved, refer to the figures to the right and adjust the shift cable as follows: Adjustments 1.
  • Page 13 Skid Shoes The space between the skid shoes and the ground can be adjusted, Figure 5-4. • For close snow removal on a smooth surface, raise skid shoes higher on the auger housing. • Use a middle or lower position when the area to be cleared is uneven, such as a gravel driveway.

  • Page 14: Maintaining Your Snow Thrower

    Refer to the separate Tecumseh Engines manual packed with your unit for all engine maintenance. Maintaining Engine Refer to the separate Tecumseh Engines manual Your Snow packed with your unit for all engine lubrication instruc- tions. Thrower Gear Shaft The gear (hex) shaft should be lubricated at least once a season or after every 25 hours of operation.
  • Page 15 To remove and replace your snow thrower’s auger belt, proceed as follows: 1. Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws, Figure 6-4. NOTE: Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.

  • Page 16: Drive Belt Replacement

    Maintaining Your Snow Thrower NEVER replace the auger shear pins with anything other than OEM Part No. 738-04124A replacement shear pins. Any damage to the auger gearbox or other components as a result of failing to do so will NOT be covered by your snow thrower’s warranty.

  • Page 17: Friction Wheel Removal

    Friction Wheel Removal If the snow thrower fails to drive with the drive control engaged, and performing the drive control cable adjust- ment fails to correct the problem, the friction wheel may need to be replaced. Follow the instructions below. Examine the friction wheel for signs of wear or cracking and replace if necessary •...

  • Page 18: Off-Season Storage

    If the snow thrower will not be used for 30 days or longer, or if it is the end of the snow season when the last pos- sibility of snow is gone, the equipment needs to be stored properly. Follow storage instructions below to ensure top performance from the snow thrower for many more years.

  • Page 19: Troubleshooting

    Problem Engine fails to start 1. Choke not in ON position. 2. Spark plug wire disconnected. 3. Fuel tank empty or stale fuel. 4. Engine not primed. 5. Faulty spark plug. 6. Blocked fuel line. 7. Safety key not in ignition on engine. Engine runs erratic 1.
  • Page 20 Style N 9 19...

  • Page 21: Illustrated Parts List

    27. 918-04191 Gearbox Assembly, Auger, 24” 918-04192 Gearbox Assembly, Auger, 26” 28. 684-04077 Housing Assy Troy-Bilt, Auger 24” 684-04078 Housing Assy Troy-Bilt, Auger 26” 29. 684-04107 Spiral Assembly, LH * One found between spirals on models with 24-inch auger housing.
  • Page 22 Style N...

  • Page 23: Parts List

    631-04133 Handle Assembly, Lock, LH 631-04134A Handle Assembly, Lock, RH 684-04105A Handle Ass’ y, Engagement LH 684-04106A Handle Ass’y, Engagement, RH 710-0224 Screw, #10-16, 0.500 710-04586 Screw, 1/4-20, 1.625 710-1233 Screw, Machine, #10-24, 1.375 712-04064 Nut, Flange Lock, 1/4-20, Nylon 720-0274 Grip, 1.0 ID x 5.0 10.
  • Page 24 Style N 24 30 26 13...
  • Page 25 656-04025A Disc Assembly, Friction Wheel 684-04153 Friction Wheel Assembly, 5.5 OD 684-04154 Support Bracket, Friction Wheel 684-04156 Shift Assembly, Rod 710-0627 Hex Screw, 5/16-24, .750, Gr5 710-0788 Screw, 1/4-20, 1.000 710-0896 Screw, 1/4-14 x .625 712-04065 Nut, Flange Lock, 3/8-16, Nylon 712-0413 Nut, Jam Lock, 5/8-18, Gr5, Nylon 10.
  • Page 26 NOTES...
  • Page 27 NOTES...
  • Page 28 MANUFACTURER’S LIMITED WARRANTY FOR The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canada and/or its territories and possessions (either entity respectively, “Troy-Bilt”).

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