Table of Contents
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Operator's Manual
Two-Stage
Snow Thrower
5524--Storm
IMPORTANT: READSAFETYRULES ANDINSTRUCTIONS CAREFULLY
WARNING:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public
ResourcesCode). Other states may have similar laws. Federallaws apply on federal lands. A spark arrester for the muffler is available through your nearest engine
authorized service dealer or contact the service department, P.0. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC,P.O.BOX361131 CLEVELAND, OHIO44136-0019
PRINTED IN U.S.A.
FORM NO.
769-01278
(7/8/2004)
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Summary of Contents for Troy-Bilt 5524-Storm
- Page 1 ResourcesCode). Other states may have similar laws. Federallaws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.0. Box 361131 Cleveland, Ohio 44136-0019. TROY-BILT LLC,P.O.BOX361131 CLEVELAND, OHIO44136-0019 PRINTED IN U.S.A.
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Page 2: Table Of Contents
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below: Visit troy-bilt.com for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. -
Page 3: Important Safeoperation P Ractices
SECTION 1: IMPORTANT SAFEOPERATION P RACTICES WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer, birth defects other reproductive harm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. - Page 4 Operation 18. Never put your hand in the discharge or collector 1. Donotputhands orfeetnearrotating parts, openings. Always use the clean-out tool provided to in the unclog the discharge opening. Do not unclog chute auger/impeller housing or chute assembly. Contact assembly while engine is running. Shut off engine with the rotating parts can amputate hands and feet.
- Page 5 YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. Do not modifyengine Notice regarding Emissions To avoid serious injury or death, do not modify engine Engines which are certified to comply with California in any way.
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Page 6: Assembling Yoursnow Thrower
SECTION 2: ASSEMBLING YOUR SNOW THROWER NOTE: References to right or left side of the snow thrower are determined from behind the unit in the operating position (standing directly behind the snow thrower, facing the handle panel). IMPORTANT: Two replacement auger shear pins are included with this manual (or stowed in the plastic handle panel). - Page 7 NOTE: /f the flange keepers will not easily click into place, use the palm of your hand to apply swift, firm pressure to the back of each. Remove the flat washer and hairpin clip from the end of the chute directional control. Insert the end of the chute directional control into the lower bracket and secure with the flat washer and hairpin clip just removed.
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Page 8: Know Yoursnow Thrower
SECTION 3: KNOW YOUR SNOW THROWER Shift Lever Drive Control Auger Control Electric Starter Button Gas Cap Recoil Starter EngineControls Oil Fill Handle Electric Starter Outlet Chute Assembly Clean-out Tool Ignition Chute Directional Control Choke Control Throttle Control Skid Shoe Augers ChokeControl all instructions and warnings on the machine... - Page 9 AugerControl IgnitionKey The ignition key is a safety devise. It must be fully inserted in order for the engine to start. Remove the ignition key when the snow thrower is not in use. IMPORTANT: Do not turn the ignition key in an attempt to start the engine.
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Page 10: Operating Y Oursnow Thrower
SECTION 4: OPERATING Y OUR SNOW THROWER WARNING: If your home electrical BeforeStarting system is grounded, but a three-hole receptacle is not available, do not use your snow thrower's electric starter. WARNING: all instructions Read, understand, and warnings on the machine and follow and in this manual before operating. -
Page 11: Stopping Engine
• Pull the starter handle with a firm, rapid stroke. ToEngageDrive IMPORTANT: Do not release the handle and allow it to • With the throttle control in the Fast (rabbit) position, snap back. Keep a firm hold on the starter handle and move shift lever into one of the six forward (F) allow it to slowly recoil. -
Page 12: Chute Clean-Out Tool
• To readjust the control cable, loosen the hexjam • Remove the clean-out tool from the clip which nut on the auger control cable "Z" fitting. secures it to the rear of the auger housing. • Rotate the coupling end of the cable •... -
Page 13: Making Adjustments
SECTION 5: MAKING ADJUSTMENTS WARNING: adjustments while Never attempt to make any engine is running, except where specified in operator's manual. ShiftRodAdjustment If the full range of speeds (forward and reverse) cannot be achieved, refer to the figures to the right and adjust the shift rod as follows: Place the shift lever in the fastest forward speed position and remove the hairpin clip which secures... - Page 14 DriveControl When the drive control is released and in the disengaged "up" position, the cable should have very little slack. It should NOT be tight. Check the adjustment of the drive control as follows: With the drive control released, push the snow thrower gently forward.
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Page 15: Maintaining Your Snow Thrower
SECTION 6: MAINTAINING ANDSERVICING YOUR SNOWTHROWER WARNING: Before lubricating, repairing, or Auger Shaft inspecting, disengage all controls and stop • At least once a season, remove the shear pins on engine. Wait until all moving parts have come auger shaft. Spray lubricant inside shaft, around to a complete stop. - Page 16 AugerBeltReplacement To remove and replace your snow thrower's auger belt, proceed as follows: Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws. • Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.
- Page 17 DriveBeltReplacement To remove and replace your snow thrower's auger belt, proceed as follows: Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws. • Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.
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Page 18: Iii
FrictionWheelRemoval If the snow thrower fails to drive with the drive control engaged, and performing the drive control cable adjustment on page 14 fails to correct the problem, the friction wheel may need to be replaced. Follow the instructions below. Examine the friction wheel for signs of wear or cracking and replace if necessary •... -
Page 19: Augers
IMPORTANT:NEVER replace the auger shear pins with Augers anything other than OEM Part No.738-04124 • The augers are secured to the spiral shaft with two replacement shear pins. Any damage to the auger shear pins and cotter pins. If the auger should strike gearbox or other components as a result of failing to do a foreign object or ice jam, the snow thrower is so will NOT be covered by your snow thrower's... -
Page 20: Troubleshooting
SECTION 8: TROUBLE SHOOTING GUIDE Corrective Action Trouble Possible Cause(s) Engine fails to start Fuel tank empty, or stale fuel. Fill tank with clean, fresh gasoline. Fuel will not last over thirty days unless a fuel stabilizer is used. Blocked fuel line. Clean fuel line. - Page 21 NOTES...
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Page 22: Illustrated Parts List
SECTION 9: PARTS LIST... - Page 23 StyleN REF. PART DESCRIPTION 731-04872 Panel Assembly, Handle, N-Style 631-04133 Handle Assembly, Clutch Lock, LH (Inc. Ref. 48) 631-04134 Handle Assembly, Clutch Lock, RH (Inc. Ref. 48) 684-04105 Handle Assembly, Engagement, LH 684-04106 Handle Assembly, Engagement, 710-04326 Screw, #8-16 x .50 710-04354 Screw, 1/4-20 x .375 710-1026...
- Page 24 StyleN 9 19...
- Page 25 StyleN M_h. _AH I PART DESCRIPTION DESCRIPTION 731-2643 Removal Tool, Snow 736-0188 Washer, Flat, .76 x 1.49 x .06 684-04057 Impeller Assembly, 12" Dia 741-0493A Bushing, Flange, .800 ID x .910 OD 710-0347 Screw, 3/8-16 x 1.75, Gr5, Std 790-00087 Housing, Bearing, 1"...
- Page 26 StyleN 14"...
- Page 27 StyleN PART PART DESCRIPTION DESCRIPTION 617-04026 748-0190 Gear Assembly, 16/44T Spacer, .508 ID x .75 OD x .68 617-04025 756-0625 Gear Assembly, 16/44T Roller, Cable 656-0012A 784-5687A Disc Assembly, Friction Wheel, .375 Guide Bracket, Auger Cable 684-04066 790-00072 Frame Wheel Assembly, Friction, 4.90D 684-04045 790-00096 Support Bracket Ass'y, Friction Wheel...
- Page 28 ® deterioration of the exterior finish due to use or The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used in the exposure. United States and/or its territories and possessions, and by Service completed by someone other than an authorized service dealer.