Toyota Prius ZVW35 Series Dismantling Manual page 57

Gasoline-electric hybrid synergy vehicle
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4. Carry the removed service plug grip in your pocket to prevent other staff from accidentally
reinstalling it while you are dismantling the vehicle.
5. Make other staff aware that a high-voltage system is being dismantled by using the
following sign: CAUTION: HIGH-VOLTAGE. DO NOT TOUCH (see page 18).
6. If the service plug grip cannot be removed due to damage to the vehicle, remove the IG2
fuse (20A yellow colored).
Caution:
This operation shuts off the HV system. Be sure to wear insulated gloves because
high voltage is not shut off inside the HV battery. When it is possible to remove the
service plug grip, remove it and continue the procedure.
7. After disconnecting or exposing a
high-voltage connector or terminal, insulate
it immediately using insulating tape.
Before disconnecting or touching a bare
high-voltage terminal, wear insulated gloves.
8. Check the HV battery and nearby area for
leakage. If you find any liquid, it may be
Li-ion electrolyte.
spills using the following Personal Protective Equipment (PPE):
Splash shield or safety goggles. Fold down helmet shields are not acceptable for electrolyte
spills.
Rubber gloves or gloves suitable for organic solvents.
Apron suitable for organic solvents.
Rubber boots or boots suitable for organic solvents.
Protective mask for organic gases or SCBA.
Handle Li-ion electrolyte
52
IG2 fuse

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