Related Manuals for Honda EB5000i
Summary of Contents for Honda EB5000i
- Page 1 Owner s Manual GENERATOR EB5000i・EB7000i 2004 Honda Motor Co., Ltd. See page 76 for instructions -All Rights Reserved on assembling your generator.
- Page 2 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the generator and should remain with the generator if resold.
- Page 3 INTRODUCTION Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market. We want to help you get the best results from your new generator and to operate it safely.
- Page 4 A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
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Page 5: Table Of Contents
CONTENTS GENERATOR SAFETY IMPORTANT SAFETY INFORMATION Operator Responsibility Carbon Monoxide Hazards Electric Shock Hazards Fire and Burn Hazards Refuel With Care SAFETY LABEL LOCATIONS CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS CONTROLS Fuel Valve Lever Engine Switch Choke Lever Recoil Starter EcoThrottle Switch Voltage Selector Switch AC Circuit Protectors... - Page 6 CONTENTS OPERATION SAFE OPERATING PRECAUTIONS STARTING THE ENGINE STOPPING THE ENGINE GFCI OPERATION AC OPERATION AC Applications AC Receptacle Selection ECOTHROTTLE SYSTEM STAND BY POWER Connections to a Building’s Electrical System System Ground Special Requirements SERVICING YOUR GENERATOR THE IMPORTANCE OF MAINTENANCE MAINTENANCE SAFETY Safety Precautions MAINTENANCE SCHEDULE...
- Page 7 TRANSPORTING TAKING CARE OF UNEXPECTED PROBLEMS ENGINE PROBLEMS GENERATOR PROBLEMS TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Location Carburetor Modification for High Altitude Operation Oxygenated Fuels Emission Control System Information Air Index Specifications Wiring Diagram CONSUMER INFORMATION Honda Publications Customer Service Information ASSEMBLY SAFETY...
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Page 8: Generator Safety
GENERATOR SAFETY IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most accidents can be prevented if you follow all instructions in this manual and on the generator. -
Page 9: Electric Shock Hazards
Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution. Do not connect an EB5000i or EB7000i generator to a home or building’s electrical system. Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials. -
Page 10: Refuel With Care
GENERATOR SAFETY Refuel With Care Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the generator has been in operation. Refuel only outdoors in a well-ventilated area with the engine OFF. Do not overfill the fuel tank. Never smoke near gasoline, and keep other flames and sparks away. -
Page 11: Safety Label Locations
GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement. -
Page 12: Controls & Features
CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use the two illustrations on these pages to locate and identify the most frequently used controls. OIL ALERT i-MONITOR INDICATOR BUTTON OVERLOAD INDICATOR OUTPUT INDICATOR i-MONITOR ENGINE SWITCH VOLTAGE SELECTOR SWITCH GFCI TEST AC CIRCUIT PROTECTORS BUTTON GFCI RESET... - Page 13 CONTROL & FEATURES HANGER FUEL GAUGE SPARK PLUG INSPECTION COVER FUEL TANK CAP HANDLE CHOKE LEVER WHEEL STAND AIR CLEANER STARTER GRIP GROUND TERMINAL MUFFLER OIL DRAIN PLUG OIL FILLER CAP/DIPSTICK...
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Page 14: Controls
CONTROL & FEATURES CONTROLS Fuel Valve Lever The fuel valve lever is located on the control panel. The fuel valve must be in the ON position for the engine to run. After stopping the engine, turn the fuel valve to the OFF position. Engine Switch The engine switch controls the ignition system. -
Page 15: Recoil Starter
Recoil Starter Pulling the starter grip operates the recoil starter to crank the engine for starting. Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter. Do not let the starter rope rub against the generator body or the rope will wear out prematurely. -
Page 16: Voltage Selector Switch
CONTROL & FEATURES Voltage Selector Switch The voltage selector switch switches generator output to produce ‘‘120 V ONLY’’ or ‘‘120/240V’’. If a 240V appliance is connected to the 4- prong receptacle, the switch must be in the ‘‘120/240V’’ position. If only a 120V appliance is being connected to any of the 120V 3-prong receptacles, select the ‘‘120V ONLY’’... -
Page 17: Ac Circuit Breaker
AC Circuit Breaker The AC circuit breaker will automatically switch OFF if there is a short circuit or a significant overload at the receptacles, or if the ground fault circuit interrupter (GFCI) detects a ground fault current. The AC circuit breaker may be used to switch the generator power ON or OFF. -
Page 18: Ground Fault Circuit Interrupter(Gfci)
CONTROL & FEATURES Ground Fault Circuit Interrupter (GFCI) All receptacles on the generator are protected by a Ground Fault Circuit Interrupter (GFCI) for protection against the shock hazard of ground fault current. The GFCI has a TEST and RESET button and is connected to the AC circuit breaker. -
Page 19: Folding Handle
Folding Handle The foldable handle is intended for ease of transportation and should be folded when the generator is stationary. Do not rest objects on extended handle. To Extend Handle Lift handle upward. Lock levers will lock and secure handle into place. To Fold Handle Press both handle lock levers downward. -
Page 20: Features
CONTROL & FEATURES FEATURES Ground Terminal The ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator. -
Page 21: Output Indicator
Output Indicator The output indicator (green) is illuminated when the generator is operating normally. It indicates that the generator is producing electrical power at the receptacles. OUTPUT INDICATOR (GREEN) Overload Indicator If the generator is overloaded, or if there is a short circuit in a connected appliance, or if the inverter is overheated, the overload indicator (red) will go ON. -
Page 22: Oil Alert Indicator
CONTROL & FEATURES Oil Alert Indicator The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert indicator comes on and the Oil Alert system automatically will stop the engine (the engine switch will remain in the ON position). -
Page 23: I-Monitor Tm
i-Monitor The i-Monitor is a user interface that allows the operator to view (when the generator is running) total operating time in hours, generator output, engine RPM and error messages. The different display modes are selected by pressing the i-Monitor button. i-Monitor at Start Up During start up, the i-Monitor display and all three indicators will simultaneously blink once. - Page 24 CONTROL & FEATURES i-Monitor Display Mode 2 This mode displays an approximate generator output on the display screen. The output is expressed in VA (volt-amperes). The output value is not an exact measurement and should be regarded as a reference only. Power output will not display until a load is connected to the generator.
- Page 25 i-Monitor System Error Messages If the generator has a system malfunction, it will show an error message on the i-Monitor display. If an error message display, contact an authorized Honda generator dealer. CONTROL & FEATURES OVERLOAD INDICATOR ERROR MESSAGE (Example:E-01)
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Page 26: Fuel Gauge
CONTROL & FEATURES Fuel Gauge The fuel gauge is a mechanical device that measures the fuel level in the tank. The red indicator in the window will reference the level in relation to full or empty. To provide increased operating time, start with a full tank before beginning operation. -
Page 27: Before Operation
BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the generator and its operation before you begin using it. -
Page 28: Check The Engine
BEFORE OPERATION Check the Engine Check the oil level (see page Alert system to shut down the engine. Check the air filter (see page the carburetor, reducing engine and generator performance. Check the fuel level (see page eliminate or reduce operating interruptions for refueling. Check the GFCI Check the GFCI operation (see page Maintenance Cover... -
Page 29: Operation
OPERATION SAFE OPERATING PRECAUTIONS Before operating the generator for the first time, please review the GENERATOR SAFETY section and the chapter titled BEFORE OPERATION . For your safety, avoid starting or operating the generator in an enclosed area such as a garage. Your generator’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death. -
Page 30: Starting The Engine
OPERATION STARTING THE ENGINE Refer to Safe Operating Precautions on page Make sure that the AC circuit breaker is in the OFF position. The generator may be hard to start if a load is connected. Set the Voltage Selector Switch to match the voltage requirements for the application. - Page 31 Make sure the EcoThrottle switch is in the OFF position, or more time will be required for warm up. Turn the engine switch to the ON position. Pull the starter grip lightly until resistance is felt, then pull briskly. Do not allow the starter grip to snap back against the engine.
- Page 32 OPERATION If the choke lever was turned to the CLOSED position to start the engine, gradually turn it to the OPEN position as the engine warms up. If you wish to use the EcoThrottle system, turn the EcoThrottle switch to the ON position after the engine has warmed up for 2 or 3 minutes.
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Page 33: Stopping The Engine
STOPPING THE ENGINE To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following procedure. Switch the AC circuit breaker to the OFF position. Turn the engine switch to the OFF position. -
Page 34: Gfci Operation
OPERATION GFCI OPERATION CHECK Always check GFCI operation before using the generator. A faulty GFCI can cause electric shock which can seriously injury or kill you. Always perform the GFCI inspection before using the generator. If the GFCI fails the test, the generator must be repaired by an authorized Honda servicing dealer before use. - Page 35 Press the GFCI RESET button. The RESET button should stay in, flush with its base plate. With the RESET button in and the engine running, turn the AC circuit breaker to the ON position. The AC circuit breaker should remain in the ON position.
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Page 36: Ac Operation
OPERATION AC OPERATION If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is in the appliance, or if the rated load capacity of the generator has been exceeded. Substantial overloading that continuously lights the overload indicator (red) may damage the generator. - Page 37 Make sure that the GFCI RESET button is pushed in (flush with its base plate). Switch ON the AC circuit breaker. Plug in the appliance. Most motorized appliances require more than their rated wattage for startup. If the generator is overloaded, or if there is a short circuit in a connected appliance, or if the inverter is overheated, the overload indicator (red) will come ON.
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Page 38: Ac Applications
OFF, but will shorten the service life of the generator. Limit operation requiring maximum power to 30 minutes. Maximum power is: EB5000i: 5,000 VA EB7000i: 6,500 VA For continuous operation (longer than 30 minutes), do not exceed the rated power. -
Page 39: Ac Receptacle Selection
The chart below shows the rated load in amperes that can be connected to each receptacle to balance the generator when the 120/ 240 V locking plug receptacle is used for 120 V. The total rated ampere draw is: EB5000i: 37.5 A EB7000i: 45.8 A... - Page 40 OPERATION Example: EB5000i Receptacle 1 has a 15A load connected to it. Receptacle 3 has a 10A load connected to it. Both receptacles are powered by main power circuit I. The equation tells us that the total power draw on circuit I is 25A.
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Page 41: Ecothrottle System
ECOTHROTTLE SYSTEM With the switch in the ON position, engine speed is automatically lowered when loads are reduced, turned OFF or disconnected. When appliances are turned ON or reconnected, the engine returns to the proper speed to power the electrical load. In the OFF position, the EcoThrottle system does not operate. -
Page 42: Stand By Power
These generators have the neutral bonded to ground to comply with OSHA job site temporary power regulation. Building main breaker boxes also have the neutral bonded to ground, so if an EB5000i or EB 7000i generator is connected to a home or building electrical system, the GFCI relay will trip the generator’s main circuit breaker. -
Page 43: Servicing Your Generator
SERVICING YOUR GENERATOR THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. To help you properly care for your generator, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. -
Page 44: Maintenance Safety
SERVICING YOUR GENERATOR MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be... -
Page 45: Maintenance Schedule
MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) ITEM Perform at every indicated month or operating hour interval, whichever comes first. Engine oil Air filter GFCI operation Sediment cup Spark plug Spark arrester Valve clearance Combustion chamber Fuel tank and filter Fuel tube Service more frequently when used in dusty areas. -
Page 46: Refueling
SERVICING YOUR GENERATOR REFUELING With the engine stopped, check the fuel level gauge. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. -
Page 47: Fuel Recommendations
FUEL RECOMMENDATIONS Use unleaded gasoline with a pump octane rating of 86 or higher. This engine is certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. -
Page 48: Engine Oil Level Check
SERVICING YOUR GENERATOR ENGINE OIL LEVEL CHECK Check the engine oil level with the generator on a level surface and the engine stopped. Remove the oil filler cap/dipstick and wipe it clean. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. -
Page 49: Engine Oil Change
ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. Place a suitable container below the engine to catch the used oil, then remove the oil filler cap/dipstick, drain plug and sealing washer. Allow the used oil to drain completely, then reinstall the drain plug and sealing washer. -
Page 50: Engine Oil Recommendations
SERVICING YOUR GENERATOR ENGINE OIL RECOMMENDATIONS Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil. SAE 10W 30 is recommended for general use. Other viscosities − shown in the chart may be used when the average temperature in your area is within the recommended range. -
Page 51: Air Cleaner Service
AIR CLEANER SERVICE Loosen the cover screws and remove the air cleaner cover. FOAM AIR FILTER COVER SCREW Remove the foam air filter from the air cleaner cover. Check the foam air filter to be sure it is clean and in good condition. If the foam air filter is dirty, clean it as described on page Replace the foam air filter if it is damaged. -
Page 52: Foam Air Filter Cleaning
SERVICING YOUR GENERATOR FOAM AIR FILTER CLEANING A dirty foam air filter will restrict air flow to the carburetor, reducing engine performance. If you operate the generator in very dusty areas, clean the foam air filter more frequently than specified in the Maintenance Schedule. -
Page 53: Sediment Cup Cleaning
SEDIMENT CUP CLEANING Turn the fuel valve lever to the OFF position. Remove the sediment cup by turning it counterclockwise. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. -
Page 54: Spark Plug Service
SERVICING YOUR GENERATOR SPARK PLUG SERVICE Recommended spark plugs: Incorrect spark plugs can cause engine damage. Loosen the cover screw and remove the spark plug inspection cover. SPARK PLUG INSPECTION COVER COVER SCREW Disconnect the spark plug cap, and remove any dirt from around the spark plug area. - Page 55 Inspect the spark plug. Replace it if the electrodes are worn or if the insulator is cracked, chipped or fouled. Measure the spark plug electrode gap with a wire-type feeler gauge. Correct the gap, if necessary, by carefully bending the side electrode. The gap should be: 0.028 0.031 in (0.70 0.80 mm) −...
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Page 56: Spark Arrester Service
SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE The spark arrester must be serviced every 100 hours to keep it functioning as designed. If the engine has been running, the muffler will be very hot. Allow the muffler to cool before servicing the spark arrester. Remove the two 8 mm flange bolts, and remove the rear bar. - Page 57 Remove the three 6 mm flange bolts, and remove the exhaust tail pipe and the spark arrester. EXHAUST TAIL PIPE 6 mm FLANGE BOLT Use a brush to remove carbon deposits from the spark arrester screen. Be careful to avoid damaging the screen. The spark arrester must be free of breaks and holes.
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Page 58: Storage
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your generator trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your generator’s function and appearance, and will make the engine easier to start when you use the generator again. - Page 59 Adding a Gasoline Stabilizer to Extend Fuel Storage Life When adding a gasoline stabilizer, fill the fuel tank with fresh gasoline. If only partially filled, air in the tank will promote fuel deterioration during storage. If you keep a container of gasoline for refueling, be sure that it contains only fresh gasoline.
- Page 60 STORAGE Draining the Fuel Tank and Carburetor Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. Place a suitable gasoline container below the carburetor drain hose.
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Page 61: Engine Oil
Engine Oil Change the engine oil (see page Remove the spark plug (see page Pour a tablespoon (5 Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug. Slowly pull the starter grip until resistance is felt. At this point, the piston is coming up on its compression stroke and both the intake and exhaust valves are closed. -
Page 62: Storage Precautions
STORAGE STORAGE PRECAUTIONS If your generator will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated. -
Page 63: Transporting
TRANSPORTING If the generator has been running, allow the engine to cool for at least 15 minutes before loading the generator on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Keep the generator level when transporting to reduce the possibility of fuel leakage. -
Page 64: Taking Care Of Unexpected Problems
TAKING CARE OF UNEXPECTED PROBLEMS ENGINE PROBLEMS Engine Will Not Start Check control positions. Check fuel. Check engine oil level. Remove and inspect spark plug. Take generator to an authorized Honda servicing dealer, or refer to shop manual. Possible Cause Fuel valve lever OFF. - Page 65 TAKING CARE OF UNEXPECTED PROBLEMS Engine Lacks Power Check air filter. Check fuel. Take generator to an authorized Honda servicing dealer, or refer to shop manual. Possible cause Air filter restricted. Bad fuel; generator stored without treating or draining gasoline, or refueled with bad gasoline.
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Page 66: Generator Problems
TAKING CARE OF UNEXPECTED PROBLEMS GENERATOR PROBLEMS No Power at the AC Receptacles Check circuit breaker and GFCI RESET button. Check output and overload indicators. Check circuit protectors. Check the power tool or appliance at a known, good AC power source. -
Page 67: Technical & Consumer Information
TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Location FRAME SERIAL NUMBER Record the frame serial number in the space below. You will need this serial number when ordering parts, and when making technical or warranty inquiries. Frame serial number: Date purchased:... -
Page 68: Carburetor Modification For High Altitude Operation
TECHNICAL & CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions. -
Page 69: Oxygenated Fuels
TECHNICAL & CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. -
Page 70: Emission Control System Information
TECHNICAL & CONSUMER INFORMATION Emission Control System Information Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic. - Page 71 TECHNICAL & CONSUMER INFORMATION Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your authorized Honda servicing dealer. Hard starting or stalling after starting. Rough idle. Misfiring or backfiring under load. Afterburning (backfiring).
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Page 72: Air Index
TECHNICAL & CONSUMER INFORMATION Air Index An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. -
Page 73: Specifications
TECHNICAL & CONSUMER INFORMATION Specifications EB5000i Dimensions Model (Type) Power product description code Length [Handle in up position] Width Height Dry weight Engine Model Engine Type Displacement Bore x Stroke Compression Ratio Engine Speed Cooling System Ignition System Oil Capacity... - Page 74 TECHNICAL & CONSUMER INFORMATION EB7000is Dimensions Model (Type) Power product description code Length [Handle in up position] Width Height Dry weight Engine Model Engine Type Displacement Bore x Stroke Compression Ratio Engine Speed Cooling System Ignition System Oil Capacity Fuel Tank Capacity Spark Plug Generator Type...
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Page 75: Wiring Diagram
TECHNICAL & CONSUMER INFORMATION... -
Page 76: Consumer Information
TECHNICAL & CONSUMER INFORMATION CONSUMER INFORMATION Honda Publications These publications will give you additional information for maintaining and repairing your generator. You may order them from your Honda generator dealer. Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. -
Page 77: Customer Service Information
TECHNICAL & CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manager or General Manager can help. -
Page 78: Assembly
ASSEMBLY SAFETY The Importance of Proper Assembly Proper assembly is essential to operator safety and the reliability of the machine. Any error or oversight made by the person assembling and servicing a unit can easily result in faulty operation, damage to the machine, or injury to the operator. -
Page 79: Important Safety Precautions
Important Safety Precautions Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment. When performing this assembly, be especially careful of the following: □ Read the instructions before you begin and be sure you have the tools and skills required to perform the tasks safely. -
Page 80: Assembly
ASSEMBLY ASSEMBLY Unpacking Remove the generator and loose parts box from the carton. Compare the loose parts with the inventory list below. Tools Required: 14 mm wrench (2), pliers (not included) Loose Parts Check all loose parts against the following list. Contact your dealer if any of the loose parts shown below are not included with your generator. -
Page 81: Wheel Kit Installation
Wheel Kit Installation Do not operate the generator without the wheel kit installed. The wheel kit provides an air space between the ground and the generator air intake. If the wheel kit is not installed, it may be possible for dirt and debris to be drawn into the generator air intake causing possible generator damage. -
Page 82: Handle Installation
ASSEMBLY Handle Installation Install the handle assembly on the generator upper frame using the 12 mm washers, spring washers and handle holder bolts. TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) − − − HANDLE HOLDER BOLT (2) SPRING WASHER (2) 12 mm WASHER (2) HANDLE ASSEMBLY... -
Page 83: Rear Bar Installation
ASSEMBLY Rear Bar Installation Install the rear bar on the generator frame using the two 8 × 45 mm flange bolts. TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) − − − 8 45mm FLANGE BOLT (2) ×... -
Page 84: Hanger Kit Installation
ASSEMBLY Hanger Kit Installation Position the hanger at the generator’s balance point as shown below. Fit the end tabs of the hanger through the bracket slots, and bolt the brackets to the hanger and tighten securely. TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) −... -
Page 85: Engine Oil
Engine Oil The generator is shipped WITHOUT OIL in the engine. Place the generator on a level surface. Add enough of the recommended oil to bring the oil level to the top of the oil filler neck. Use a 4-stroke motor oil that meets the requirements for API service classification SJ. -
Page 86: Before Operation
ASSEMBLY BEFORE OPERATION Before using your generator, you should become familiar with information contained in the following chapters and sections: GENERATOR SAFETY CONTROLS & FEATURES OPERATION (page STARTING THE ENGINE STOPPING THE ENGINE (page (page (page (page... -
Page 87: Index
INDEX AC Applications AC Circuit Breaker AC Circuit Protectors AC OPERATION AC Receptacle Selection AIR CLEANER SERVICE Air Index ARE YOU READY TO GET STARTED? ASSEMBLY BEFORE OPERATION Carbon Monoxide hazards Carburetor Modification for High Altitude Operation Check the Engine Check the GFCI Choke Lever Cleaning... - Page 88 INDEX FEATURES Fire and Burn Hazards FOAM AIR FILTER CLEANING Folding Handle Fuel Fuel Gauge FUEL RECOMMENDATIONS Fuel Valve Lever GENERATOR PROBLEMS GENERATOR SAFETY GFCI OPERATION Ground Fault Circuit Interrupter (GFCI) Ground Terminal Handle Installation Hanger Kit Installation Honda Publications i-Monitor IMPORTANT SAFETY INFORMATION Important Safety Precautions...
- Page 89 Maintenance Cover MAINTENANCE SAFETY MAINTENANCE SCHEDULE Oil Alert Indicator Light OPERATION Operator Responsibility Output Indicator Overload Indicator Oxygenated Fuels QUICK REFERENCE INFORMATION Rear Bar Installation Recoil Starter REFUELING Refuel With Care REMOVAL FROM STORAGE INDEX . 26 . 42 . 43 .
- Page 90 INDEX SAFE OPERATING PRECAUTIONS SAFETY SAFETY LABEL LOCATIONS Safety Precautions SEDIMENT CUP CLEANING Serial Number Location SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE SPARK PLUG SERVICE Special Requirements Specifications STAND BY POWER STARTING THE ENGINE STOPPING THE ENGINE STORAGE STORAGE PRECAUTIONS STORAGE PREPARATION System Ground TAKING CARE OF UNEXPECTED PROBLEMS...
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Page 91: Quick Reference Information
QUICK REFERENCE INFORMATION Fuel Type Spark Plug Type Electrode Gap Maintenance Before each use First 20 hours Subsequent Unleaded gasoline with a pump octane rating of 86 or higher NGK: BPR5ES DENSO: W16EPR-U 0.028 0.031 in (0.70 0.80 mm) − Check engine oil level. - Page 92 1000.2005.12 31Z12602 英 N 00X31-Z12-6020 Printed in Japan...