Honda EB2500X Owner's Manual
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Honda EB2500X Owner's Manual

Honda EB2500X Owner's Manual

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  • Page 2 The generator is a potential source of electrical shock if misirsed. Do not expose the generator to moisture, rain or snow. Do let the generator get wet, and do not operate it with wet hands.
  • Page 3 Thank you for purchasing a Honda generator. We want to help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully. This owner’s manual describes...

  • Page 4: Table Of Contents

    CONTENTS SAFETY ..................4 Safety Label Locations .
  • Page 5 ................ MAINTENANCE Schedule ............Maintenance .................. Tool Kit Engine Oil Change ..............Air Cleaner Service ..............Fuel Sediment Cup ..............Spark Plug ................Spark Arrester Maintenance ....................TRANSPORTING/STORAGE ..- ....TROUBLESHOOTING .......... WIRING DIAGRAM ..............SPECIFICATIONS ..............WARRANTY SERVICE ............INDEX..

  • Page 6: Safety

    These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda Generator dealer for a replacement. lCHfCR rllrl SPlllfU fllfl OR fUfl LfMS.
  • Page 7 OCCUPANT’STEST RECORD...

  • Page 8: Safety Information

    SAFETY INFORMATION Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls, and by observing safe operating...
  • Page 9 Fire and Bum Hazards The exhaust system gets hot enough to ignite some materials. Keep the generator at least 1 meter (3 feet) away from buildings and other equipment during operation. Do not enclose the generator in any structure. Keep flammable materials away from the generator. The muffler becomes very hot during operation and remains hot for a while after stopping the engine.

  • Page 10: Component Identification

    COMPONENT IDENTIFICATION OIL ALERT LAMP RECEPTACLES ENGINE SWITCH FUEL B /Ix AC CIRCUIT BREAKER OILFILLERCAP .,,‘a.,,. PLUG RECblL ENGINE SERIAL NUMBER STARTER GRIP...
  • Page 11 FUEL TANK CAP FUEL METER SPARK PLUG FRAME SERIAL NUMBER ‘MUFFLER Record the engine and frame serial numbers for your future reference. Refer to these serial numbers when ordering parts, and when making technical or warranty inquiries (see pagedo) Frame serial number: Engine serial number:...

  • Page 12: Controls

    CONTROLS Engine Switch To start and stop the engine. Switch position : OFF: To stop the engine. ON: To run the engine. ENGINE SWITCH Recoil Starter To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly.

  • Page 13: Fuel Valve

    Fuel Valve The fuel valve is located between the fuel tank and carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the lever to OFF after stopping the engine. VALVE LEVER Choke Lever The choke is used to provide an enriched fuel mixture when starting a cold...

  • Page 14: Circuit Breaker

    Circuit Breaker The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle. If the circuit breaker is switched OFF automatically, check that the applicance is working properly and does not exceed the rated load capacity of the circuit before switching the circuit breaker ON aaain.

  • Page 15: Oil Alert System

    Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically shut down the engine (the engine switch will remain in the ON position).
  • Page 16 Ground Fault Circuit Interrupter (GFCI) Receptacle Using the generator in rain, snow or near water can lead to death from electric shock. Keep the generator dry. All of the 20 ampere 120 volt receptacles on the generator are protected by a Ground Fault Circuit Interrupter (GFCI) for protection against the hazards of ground fault currents.
  • Page 17 1. Unplug all appliances from the generator. 2. Start the engine. 3. Turn the circuit breaker ON. 4. Press the TEST BUTTON -The RESET BUTTON should extend with a click. the REST BUTTON does not extend, contact an authorized Honda generator dealer.
  • Page 18 RESET BUTTON should be flush with the test button. contact an the RESET BUTTON is not flush with the TEST BUTTON, authorized Honda generator dealer. 6. When the RESET BUTTON extends during operation: -Unplug all appliances from the GFCI protected receptacle.

  • Page 19: Connections To A Building's Electrical System

    Ground System Honda portable generators have a system ground that connects generator frame components to the ground terminals in the AC output receptacles. The system ground is not connected to the AC neutral wire. If the generator is tested by a receptacle tester, it will not show the same ground circuit condition as for a home receptacle.

  • Page 20: Ac Applications

    AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately.

  • Page 21: Ac Operation

    AC Operation 1. Start the engine (refer to page 24). 2. Switch ON the AC circuit breaker. 3. Plug in the appliance. Most motorized appliances require more than their rated wattage for startup. Do not exceed the current limit specified for any one receptacle. If an overloaded circuit causes the AC circuit breaker or circuit protector to switch OFF, reduce the electrical load on the circuit, wait a few minutes and then...

  • Page 22: High Altitude Operation

    If you always operate the engine at altitudes higher than 6,000 feet above sea level, have an authorized Honda generator dealer perform this carburetor modification. Even with suitable carburetor...

  • Page 23: Preoperation Check

    2-stroke engine oils will damage the engine and are not recommended. Check the oil level BEFORE EACH USE with the generator on a level surface with the engine stopped. Use Honda 4-stroke oil, or an equivalent high detergent, premium...

  • Page 24: Fuel Recommendation

    Fuel Recommendation Check the fuel level gauge. 2. Refill the tank if the fuel level is low. Do not fill above the shoulder of the fuel strainer. Gasoline is extremely flammable and is explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped.
  • Page 25 Honda and are not covered under warranty. Oxygenated fuels can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank. Damage caused by...

  • Page 26: Starting/Stopping The Engine

    STARTING/STOPPING THE ENGINE Starting the engine 1. Make sure that the AC circuit breaker is in the OFF position. The generator may be hard to start if a load is connected. 2. Turn the fuel valve to the ON position. 3.

  • Page 27: Maintenance

    (1) Service more frequently when used In dusty areas. (2) These items should be serviced by an authorized Honda generator dealer, unless the owner has the proper tools and is mechanically proficient. See the Honda Shop Manual. (3) For professional commercial use, log hours of operation to determine proper maintenance intervals.

  • Page 28: Tool Kit

    Tool kit The tools supplied with the generator will help you to perform the owner maintenance procedures listed on the following page. Always keep this tool kit with the generator. SCREW DRIVER lOx12mmWRENCH DRIVER HANDLE PLUG WRENCH HANDLE -’ Elii TOOL BAG...

  • Page 29: Engine Oil Change

    Engine oil change Drain the oil while the engine is warm to assure complete and rapid draining. 1. Remove the drain plug and sealing washer, oil filler cap, and drain the oil. 2. Reinstall the drain plug and sealing washer. Tighten the plug securely. 3.

  • Page 30: Air Cleaner Service

    Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.

  • Page 31: Fuel Sediment Cup

    Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. Turn the fuel valve to the OFF position. Remove the sediment cup, and O-ring.

  • Page 32: Spark Plug

    Spark Plug Service Recommended spark plugs: BPRGES(MGK) W2OEPFbU(NlPPONDENSO) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler.
  • Page 33 7. Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. 8. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. If installing a new spark plug, tighten l/2 turn after the spark plug seats to compress the washer.

  • Page 34: Spark Arrester Maintenance

    Spark Arrester Maintenance If the generator has been running,the muffler will be very hot. Allow it to cool before proceeding. 1 NOTICE 1 The spark arrester must be serviced every 100 hours to maintain its efficiency. 1. Loosen the five 6 mm bolts to remove the muffler protector. MUFFLER PROTECTOR Five 6 mm bolts...
  • Page 35 3. Use a brush to remove carbon deposits from the spark arrester screen. Inspect the spark arrester screen for holes or tears. Replace if neces- sary. 4. Check the exhaust pipe gasket and replace if damaged. Reinstall the muffler and the protector.

  • Page 36: Transporting/Storage

    Change the engine oil (page 27). After removal from storage, drain the stored gasoline into a suitable container, and fill with fresh gasoline before starting. *Use gasoline conditioners that are formulated to extend storage life. Contact your authorized Honda generator dealer for conditioner recommendations.
  • Page 37 1. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. Gasoline is extremely flammable and is explosive under certain conditions. Perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.

  • Page 38: Troubleshooting

    Turn off the engine switch and loosen the drain screw. Fuel should flow from the. If the engine still does not start, take drain when the engine the generator to an switch is turned on. authorized Honda DRAIN SCREW...
  • Page 39 No electricity at the AC receptacles: Turn the AC circuit breaker ON. Check the electrical NO DEFECTS appliance or equipment for any defects.

  • Page 40: Wiring Diagram

    WIRING DIAGRAM...

  • Page 41: Specifications

    SPECIFICATIONS Dimensions Model EB2500X Power equipment description code EZCP Length x Width x Height 505 x 420 x 420 mm (19.9 x 16.5 x 16.5 in) Dry weight 44.5kg (91.8lb) Engine Model GX 160 Kl 4-stroke, overhead valve, single cylinder Engine type 163cc (9.9cu in) (68 x 45 mm (2.7in x 1.8in)] Displacement...

  • Page 42: Warranty Service

    Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co., Inc. We want to assist you in every way possible to assure your satisfaction with your purchase.
  • Page 43 When you write or call, please provide the following information: • Model and serial numbers • Name of the dealer who sold the Honda power equipment to you • Name and address of the dealer who services your equipment •...

  • Page 44: Generator Use 1

    INDEX COMPONENT IDENTlFlCATlON......................CONTROLS Choke Lever ............... Circuit Breaker ........................Engine Switch Fuel Valve ..............Ground Fault Circuit Interrupter (GFCI) Receptacle --***-*---*- 14 ............Ground Terminal ..............inspection ............Oil Alert System Recoil Starter............... GENERATOR USE ........................
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