Page 1
OPERATOR’S MANUAL PORTABLE GENERATOR SET 6,000 WATT HG6000 Your new generator has been engineered and manufactured to a high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in electrocution, fire, and/or carbon monoxide poisoning, which will cause death or serious injury. Do not allow children or untrained individuals to use this unit.
Exhaust contains poisonous carbon monoxide, a color- less, odorless gas. Breathing exhaust can cause loss of consciousness and can lead to death. If running in a confined or partially-enclosed area, the air may contain a dangerous amount of carbon monoxide. To keep ex- haust fumes from building up, always provide adequate ventilation.
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer. SYMBOL NAME Volts Amperes Hertz Watt Hours Gallon Quart Wet Conditions Alert...
The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL DANGER: WARNING: CAUTION: CAUTION: SERVICE Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service, contact Baja Motorsports at 1-866-260-8280.
Page 7
SAFETY LABELS The information below can be found on the generator. For your safety, please study and understand all of the labels before starting the generator. If any of the labels come off the unit or become hard to read, contact a Baja authorized service center for replacement.
EXTENSION CORD CABLE SIZE Refer to the table below to ensure the cable size of the extension cords you use are capable of carrying the required load. Inadequate size cables can cause a voltage drop, which can burn out the appliance and overheat the cord. Load in Watts Current in Amperes...
GENERATOR CAPACITY Make sure the generator can supply enough continuous (run- ning) and surge (starting) watts for the items you will power at the same time. Follow these simple steps. 1. Select the items you will power at the same time. 2.
PRODUCT SPECIFICATIONS ENGINE Engine Type ... 4 Stroke, Overhead Valve Bore x Stroke ... 88 mm x 64 mm Cooling System ... Forced Air Compression Ratio ... 8:1 Starting System ... Recoil Ignition System ...T.C.I. Spark Plug ... TORCH F7RTC Engine Oil Volume ...1.2 qt.
KNOW YOUR GENERATOR See Figure 2. The safe use of this product requires an understanding of the information on the product and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.
The following items are included with the generator: Description ...Qty. Wheels ...2 Wheel Axle ...2 Large Cotter Pin ...2 Small Cotter Pin ...4 Clevis Pin ...2 Handle ...2 LOOSE PARTS LIST Description ...Qty. Bolt ...6 Frame Support with Foot ...2 10W-30 4-Cycle Engine Oil (34 fl.
UNPACKING This product requires assembly. Remove one end of the box and carefully slide out the generator and any accessories. NOTE: The generator is heavy. If you must lift the unit out of the box, get another person to help you and lift with your legs, not your back.
INSTALLING THE HANDLES See Figure 5. Locate the following items: 2 handles 2 clevis pins 2 small cotter pins With the generator in normal operating position, find the holes on the frame above the recoil starter. Align the holes in one of the handle brackets with the holes in one side of the generator frame.
BEFORE OPERATING THE UNIT Position the generator on a flat surface before checking fluid levels or adding fluid. CAUTION: Attempting to start the engine before it has been properly filled with oil will result in equipment failure. CHECKING/ADDING OIL See Figure 6. Engine oil has a major influence on engine performance and service life.
Page 16
If using an oxygenated fuel, make sure it is unleaded and meets the minimum octane rating requirements. Before using an oxygenated fuel, try to confirm the fuel’s contents. Some states/provinces require this information to be posted on the pump. The following are the EPA approved percentages of oxygenates: Ethanol (ethyl or grain alcohol) 10% by volume.
WARNING: When servicing, use only identical Homelite replacement parts. Use of any other parts may create a hazard or cause product damage. Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at a Baja authorized service center.
Page 18
CLEANING FUEL SEDIMENT CUP See Figure 13. The sediment cup prevents dirt and water that may have gotten into the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned before use.
Page 19
CLEANING THE EXHAUST PORT AND MUFFLER Depending on the type of fuel used, the type and amount of oil used, and/or your operating conditions, the exhaust port and muffler may become blocked with carbon deposits. If you notice a power loss with your gas-powered tool, you may need to remove these deposits to restore performance.
STORAGE When preparing the generator for storage, follow the guidelines below. STORAGE TIME Less than 1 month No special preparation is required. 1 to 2 months Fill with fresh gasoline and add a gasoline stabilizer*. 2 months to 1 year ...
PROBLEM Engine will not start. Engine lacks power. AC receptacle does not work. Generator makes a “spark knock” or “pinging” noise. If problem persists after trying the above solutions, contact your nearest Baja authorized service center for assistance. The following symptoms may indicate problems that will affect the emissions level of the unit: ...
LIMITED WARRANTY STATEMENT Baja Motorsports warrants to the original retail purchaser that this HOMELITE brand outdoor product is free from defect in material and workmanship and agrees to repair or replace, at Baja Motorsports’, discretion, any defective product free of charge within these time periods from the date of purchase.
Page 24
OPERATOR’S MANUAL PORTABLE GENERATOR SET 6,000 WATT HG6000 WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. CALIFORNIA PROPOSITION 65 • SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Baja authorized service center.