Table Of Contents - Ford Diesel 2012 Supplement Manual

Table of Contents

Table Of Contents1
Power Stroke Diesel Engine2
Introduction2
Breaking-In Your Vehicle3
Diesel Engine Information3
Engine Protection Mode4
Lubrication System4
Fast Start Glow Plug System4
Engine And Secondary Cooling System5
Selective Catalytic Reduction (Scr) System5
Speed Control5
Instrument Cluster6
Warning Lights6
Glow Plug Pre-Heat Indicator6
Water In Fuel Light7
Low/Contaminated Diesel Exhaust Fluid Light7
Gauges7
Engine Boost Gauge7
Starting The Engine8
Engine-Driven Cooling Fan (Fan Clutch)8
Driving8
If the Vehicle's Speed Is Limited or the Vehicle Has Entered an Idle-Only Mode9
Cold Weather Starting9
Engine Idle Shutdown10
Stopping The Engine10
Cold Weather Operation11
Winter Operating Tips For Arctic Operation -20 Degrees F (-29 Degrees C) And Below13
Idle Control13
Operation In Snow And Rain13
Operation In Standing Water14
Rapid Heat Supplemental Heating System14
Dual Fuel Tank Selector Control14
Integrated Engine Braking14
Trailer Towing15
Roadside Emergencies16
Fuel Pump Shut-Off Switch16
Jump Starting17
Running Out Of Def (Diesel Exhaust Fluid)17
Cleaning18
Engine Cleaning18
Exhaust Cleaning19
Maintenance And Specifications20
Identifying Components In The Engine Compartment20
F-Super Duty Engine Compartment View20
Scheduled Maintenance21
Fuel Requirements21
Biodiesel22
Fuel Quality23
Diesel Fuel Conditioner24
Fueling Tips24
Diesel Fuel Dispensing Nozzle Fill Rate25
Fuel Filler Cap25
Selective Catalytic Reduction (Scr) System Info26
Importance Of Maintaining The Def Level26
Def Warning Messages And Vehicle Operations26
Low Def Warning And Actions - Instrument Cluster Message28
Low Def Warning And Actions - Instrument Cluster Message (Optional Message)29
Filling The Def Tank30
Filling The Def Tank In Cold Climates33
Contaminated Def Or Inoperative Scr System34
Def Guidelines And Information34
Typical Diesel Exhaust Fluid (Def) Usage35
Fuel Filter/Water Separator37
Diesel Fuel Conditioner Module (Dfcm)37
Draining The Dfcm37
Low Fuel Pressure Message38
Changing The Engine-Mounted And Dfcm Fuel Filters39
Removal - Dfcm Filter39
Installation – Dfcm Filter40
Removal - Engine-Mounted Fuel Filter40
Installation – Engine-Mounted Fuel Filter41
Purging Air From The Fuel System After Dfcm And Engine Mounted Fuel Filter Replacement41
Checking The Engine Oil Level42
Engine Oil Specifications42
Changing The Engine Oil And Oil Filter43
Engine Lubrication For Severe Service Operation44
Engine And Secondary Cooling System Coolant45
Checking Engine Coolant45
Adding Coolant46
Engine And Secondary Cooling System Refill Procedure47
Coolant Refill Capacity48
Coolant Additives48
Coolant Change49
Air Filter Restriction Gauge50
Air Filter Replacement51
Diesel Exhaust System: Oxidation Catalyst/Diesel Particulate Filter System54
Passive Regeneration54
Active Regeneration54
Operator Commanded Regeneration (Ocr)55
Ocr Precautions And Safe Exhaust Position56
How To Start Operator Commanded Regeneration (Ocr)56
Base Message Center Procedure57
Optional Message Center Procedure58
How To Interrupt/Cancel Ocr58
Filter Service/Maintenance59
Resonator/Tailpipe Assembly Maintenance59
Fueling62
Minor Troubleshooting Guide62
Air Purge Procedure62
If the Engine Won't Crank62
If Engine Cranks but Won't Start63
If The Engine Runs Hot63
If Fuses Burn Out64
Selective Catalytic Reduction (Scr) System Speed Limit And Idle-Only Modes64
Motorcraft Part Numbers64
Maintenance Product Specifications And Capacities65
Scheduled Maintenance Guide68
Why Maintain Your Vehicle?68
Oils, Fluids And Flushing69
Owner Checks And Services70
Engine Coolant Change Interval71
Check Every Month71
Retightening Lug Nuts71
Multi-Point Inspection72
Normal Scheduled Maintenance And Log73
Intelligent Oil Life Monitor73
When To Expect The Oil Change Required Message73
Normal Scheduled Maintenance74
Additional Maintenance Items75
Maintenance Schedule Log77
Special Operating Conditions80
Frequent/Extended Idling (Over 10 Minutes Per Hour Of Normal Driving) Or Frequent Low Speed Operation If Vehicle Is Used For Stationary Operation80
Frequent Low Speed Operation, Consistent Heavy Traffic Less Than 25 Mph (40 Km/H) And/Or Long Rush Hour Traffic81
Sustained High-Speed Driving At Gross Vehicle Weight Rating (Maximum Loaded Weight For Vehicle Operation)82
Operating In Sustained Ambient Temperatures Below -10 Degrees F (-23 Degrees C) Or Above 100 Degrees F (38 Degrees C)83
Towing A Trailer Or Using A Camper Or Car-Top Carrier84
Off-Road Operation85
Operating In Dusty Conditions (I.e. Unpaved Or Dusty Roads)86
Use Of Biodiesel, Up To And Including 20% Biodiesel (B20)86
Use of Non-Ultra Low Sulfur Diesel (ULSD) Fuel - Vehicles Operated Where ULSD Fuel Isn't Required/Available87
Special Operating Condition Log88
Exceptions To The Normal Schedule90
Normal Vehicle Axle Maintenance90
F-450 And F-550 Axle Maintenance90
Diesel Particulate Filter (Dpf)90
Engine Coolant Change Log91
Index92