Table of Contents
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LABELS ............................................1-1
SAFETY INFORMATION ..................2-1
DESCRIPTION ..................................3-1
Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments ................3-3
FUNCTIONS .......................................4-1
Main switch .....................................4-1
Handlebar switches ........................4-1
Speed limiter ..................................4-2
Shift pedal ......................................4-3
Brake lever .....................................4-3
Brake pedal ....................................4-3
Fuel tank cap ..................................4-4
Fuel ................................................4-4
Fuel tank breather hose .................4-5
Fuel cock ........................................4-6
Starter (choke) lever .......................4-7
Seat ................................................4-7
Sidestand .......................................4-8
Starting circuit cut-off system .........4-8
PRE-OPERATION CHECKS..............5-1
Pre-operation check list ..................5-2
RIDING POINTS ................................ 6-1
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
ADJUSTMENT................................... 7-1
the emission control system ....... 7-2
lubrication chart .......................... 7-3
Checking the spark plug ................ 7-5
Engine oil ....................................... 7-6
Cleaning the air filter element ........ 7-8
Cleaning the spark arrester ........... 7-9
Adjusting the carburetor ............... 7-10
speed ........................................ 7-11
play ........................................... 7-11
Valve clearance ........................... 7-12
Tires ............................................. 7-12
Spoke wheels .............................. 7-14
Adjusting the clutch free play ....... 7-14
play ........................................... 7-15
TABLE OF CONTENTS
play ........................................... 7-16
Checking the shift pedal ............... 7-16
shoes ........................................ 7-17
Drive chain slack .......................... 7-17
chain ......................................... 7-19
the cables ................................. 7-20
the throttle grip and cable ......... 7-20
the brake lever .......................... 7-20
the brake pedal ......................... 7-21
the sidestand ............................ 7-21
Lubricating the swingarm pivots ... 7-21
Checking the front fork ................. 7-22
Checking the steering .................. 7-22
Checking the wheel bearings ....... 7-23
Battery .......................................... 7-23
Replacing the fuse ....................... 7-25
Supporting the motorcycle ........... 7-25
Front wheel .................................. 7-26
Rear wheel ................................... 7-28
Troubleshooting ........................... 7-29
Troubleshooting chart .................. 7-31
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Table of Contents
Troubleshooting
