Related Manuals for Yamaha TT-R50EY
Summary of Contents for Yamaha TT-R50EY
- Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL TT-R50EY LIT-11626-22-30 1P6-F8199-14...
- Page 2 EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
- Page 3 INTRODUCTION EAU39293 Congratulations on your purchase of the Yamaha TT-R50EY. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
- Page 4 Your motorcycle was delivered with an adjustable speed limiter. Yamaha recommends that all beginners start off with the speed limiter adjusting screw turned in to limit the amount of speed available while they learn. The adjusting screw may be gradually turned out to increase maximum speed as the beginner becomes more familiar with operating the motorcycle.
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Page 5: Important Manual Information
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. - Page 6 IMPORTANT MANUAL INFORMATION EAU40121 TT-R50EY OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in China.
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Page 7: Table Of Contents
TABLE OF CONTENTS LOCATION OF IMPORTANT OPERATION AND IMPORTANT Adjusting the brake pedal free LABELS ..........1-1 RIDING POINTS ........ 6-1 play ........... 7-16 Starting and warming up a cold Checking the shift pedal ....7-16 SAFETY INFORMATION ....2-1 engine ......... 6-1 Checking the front and rear brake Starting a warm engine .... - Page 8 TABLE OF CONTENTS MOTORCYCLE CARE AND STORAGE ..........8-1 Matte color caution ......8-1 Care ..........8-1 Storage ...........8-3 SPECIFICATIONS ......9-1 CONSUMER INFORMATION...10-1 Identification numbers ....10-1 YAMAHA MOTOR CORPORATION, U.S.A. OFF-ROAD MOTORCYCLE LIMITED WARRANTY ....10-3 YAMAHA EXTENDED SERVICE (Y.E.S.) ........10-5...
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Page 9: Location Of Important Labels
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. NOTICE Turn off the main switch after riding to avoid draining the battery. -
Page 10: Safety Information
SAFETY INFORMATION EAU41214 Safe Riding yourself conspicuous appears to Perform the pre-operation checks each be very effective in reducing the time you use the vehicle to make sure it chance of this type of accident. Be a Responsible Owner is in safe operating condition. Failure to Therefore: As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly... - Page 11 SAFETY INFORMATION Many accidents have been caused Protective apparel Avoid Carbon Monoxide Poisoning by error of the motorcycle opera- The majority of fatalities from motor- All engine exhaust contains carbon tor. A typical error made by the op- cycle accidents are the result of head monoxide, a deadly gas.
- Page 12 Shifting weights can create a sud- modifications not specifically recom- den imbalance. Make sure that ac- mended by Yamaha, even if sold and Loading cessories are securely attached to installed by a Yamaha dealer. Adding accessories to your motorcycle...
- Page 13 SAFETY INFORMATION the accessory before using it to Use caution when adding electri- make sure that it does not in any cal accessories. If electrical acces- way reduce ground clearance or sories exceed the capacity of the cornering clearance, limit suspen- motorcycle’s electrical system, an sion travel, steering travel or con- electric failure could result, which...
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Page 14: Description
DESCRIPTION EAU10410 Left view 1. Fuel cock (page 4-6) 2. Throttle stop screw (page 7-11) 3. Air filter element (page 7-8) 4. Fuse (page 7-25) 5. Battery (page 7-23) 6. Engine oil drain bolt (page 7-6) 7. Shift pedal (page 4-3) -
Page 15: Right View
DESCRIPTION EAU10420 Right view 1. Seat (page 4-7) 2. Fuel tank cap (page 4-4) 3. Spark plug cap (page 7-5) 4. Brake pedal (page 4-3) 5. Clutch adjusting screw (page 7-14) 6. Engine oil filler cap (page 7-6) -
Page 16: Controls And Instruments
DESCRIPTION EAU10430 Controls and instruments 1. Engine stop switch (page 4-1) 2. Starter (choke) lever (page 4-7) 3. Main switch (page 4-1) 4. Brake lever (page 4-3) 5. Throttle grip (page 7-11) 6. Start switch (page 4-1) -
Page 17: Instrument And Control Functions
INSTRUMENT AND CONTROL FUNCTIONS EAU40340 EWA10072 EAU12347 Main switch Handlebar switches WARNING Never turn the key to “OFF” while Left the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con- trol or an accident. The main switch controls the ignition 1. -
Page 18: Speed Limiter
INSTRUMENT AND CONTROL FUNCTIONS EAU12660 EAU39861 Engine stop switch “ ” Speed limiter Set this switch to “ ” before starting Your motorcycle was delivered with an the engine. Set this switch to “ ” to adjustable speed limiter. The speed stop the engine in case of an emergen- limiter keeps the throttle from fully cy, such as when the vehicle overturns... -
Page 19: Shift Pedal
INSTRUMENT AND CONTROL FUNCTIONS EAU39850 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal This motorcycle is equipped with a con- The brake lever is located at the right The brake pedal is on the right side of stant-mesh 3-speed transmission. -
Page 20: Fuel Tank Cap
INSTRUMENT AND CONTROL FUNCTIONS EAU13182 EAU13212 Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow 1. -
Page 21: Fuel Tank Breather Hose
Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. -
Page 22: Fuel Cock
INSTRUMENT AND CONTROL FUNCTIONS EAU13561 This indicates reserve. If you run out of Fuel cock fuel while riding, move the lever to this The fuel cock supplies fuel from the position. Fill the tank at the first oppor- tank to the carburetor while filtering it al- tunity. -
Page 23: Starter (Choke) Lever
INSTRUMENT AND CONTROL FUNCTIONS EAU13590 EAU13960 Starter (choke) lever “ ” Seat To remove the seat Remove the bolts, and then pull the seat off. 1. Projection 2. Seat holder 1. Starter (choke) lever “ ” 2. Place the seat in the original posi- Starting a cold engine requires a richer tion, and then tighten the bolts. -
Page 24: Sidestand
INSTRUMENT AND CONTROL FUNCTIONS EAU37490 EAU41611 Sidestand Starting circuit cut-off system The sidestand is located on the left side The starting circuit cut-off system pre- of the frame. Raise the sidestand or vents starting when the transmission is lower it with your foot while holding the in gear. - Page 25 With the engine turned off: 1. Make sure that the engine stop switch is set to “ ”. If a malfunction is noted, have a Yamaha 2. Turn the key to “ON”. dealer check the system before riding. 3. Shift the transmission into gear.
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Page 26: For Your Safety - Pre-Operation Checks
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:... -
Page 27: Pre-Operation Check List
• Make sure that operation is smooth. • Check cable free play. Throttle grip 7-11, 7-20 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-20 •... - Page 28 FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that operation is smooth. Brake pedal 7-21 • Lubricate pedal pivoting point if necessary. • Make sure that operation is smooth. Brake lever 7-20 • Lubricate lever pivoting point if necessary. •...
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Page 29: Operation And Important Riding Points
1. Turn the fuel cock lever to “ON”. (choke) turned off. there is a control or function you do not 2. Turn the key to “ON” and make understand, ask your Yamaha dealer. sure that the engine stop switch is EWA10271 set to “... -
Page 30: Starting A Warm Engine
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU39901 ECA15441 Starting a warm engine Shifting NOTICE Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm. -
Page 31: Engine Break-In
Since the engine is brand new, do not shifting to the next higher gear. during the engine break-in period, put an excessive load on it for the first 5 immediately have a Yamaha dealer hours of operation. The various parts in EAU16710 check the vehicle. -
Page 32: Parking
OPERATION AND IMPORTANT RIDING POINTS EAU17171 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned. -
Page 33: Periodic Maintenance And Adjustment
(if applicable). Yamaha your risk of injury or death during dealers are trained and equipped to service or while using the vehicle. If perform these particular services. -
Page 34: Periodic Maintenance Chart For The Emission Control System
From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. -
Page 35: General Maintenance And Lubrication Chart
7 * Swingarm pivot bearings • Moderately repack with lithium-soap-based grease. • Check chain slack/alignment and condition. Drive chain • Adjust and lubricate chain with Yamaha chain and cable Every ride lube thoroughly. • Check bearing assemblies for looseness. √... - Page 36 • Replace if necessary. Shock absorber assem- • Check operation and for oil leakage. √ 16 * • Replace if necessary. • Apply Yamaha chain and cable lube or engine oil thor- √ √ √ 17 * Control cables oughly.
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Page 37: Checking The Spark Plug
Do not attempt to diagnose such problems yourself. In- 1. Spark plug gap stead, have a Yamaha dealer check 1. Spark plug cap the vehicle. Spark plug gap: 2. Remove the spark plug as shown, 0.6–0.7 mm (0.024–0.028 in) -
Page 38: Engine Oil
PERIODIC MAINTENANCE AND ADJUSTMENT 2. Clean the surface of the spark plug EAU39842 Engine oil gasket and its mating surface, and The engine oil level should be checked then wipe off any grime from the before each ride. In addition, the oil spark plug threads. - Page 39 PERIODIC MAINTENANCE AND ADJUSTMENT To change the engine oil 5. Refill with the specified amount of 1. Start the engine, warm it up for the recommended engine oil, and several minutes, and then turn it then install and tighten the engine off.
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Page 40: Cleaning The Air Filter Element
2. Pull the sponge material and the solvent, and then squeeze the re- air filter mesh out. maining solvent out. WARNING! Recommended oil: Yamaha foam air filter oil or other Use only a dedicated parts quality foam air filter oil cleaning solvent. To avoid the... -
Page 41: Cleaning The Spark Arrester
PERIODIC MAINTENANCE AND ADJUSTMENT 6. Insert the mesh and the sponge EAU40421 Cleaning the spark arrester material into the air filter case. The spark arrester should be cleaned NOTICE: Make sure that the at the intervals specified in the periodic mesh and the sponge material maintenance and lubrication chart. -
Page 42: Adjusting The Carburetor
Tightening torque: buretor adjustments should be left to a Tailpipe bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) Yamaha dealer, who has the neces- sary professional knowledge and expe- rience. The adjustment described in the following section, however, may be ser- Make sure to align the bolt holes when 1. -
Page 43: Adjusting The Engine Idling Speed
The engine is warm when it quickly re- obtained as described above, have a The engine idling speed must be cor- Yamaha dealer make the adjustment. sponds to the throttle. rectly adjusted before checking and ad- 3. Check the engine idling speed justing the throttle cable free play. -
Page 44: Valve Clearance
(b). from occurring, the valve clearance regarding the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride. - Page 45 After extensive tests, only the tires list- able, however, patch the tube ed below have been approved for this very carefully and replace it as model by Yamaha Motor Co., Ltd. soon as possible with a high- quality product. Front tire: Size: 2.50-10 4PR...
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Page 46: Spoke Wheels
If any dam- 1. Locknut age is found, have a Yamaha 2. Clutch adjusting screw dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked Turning the clutch adjusting screw in di- wheel must be replaced. -
Page 47: Adjusting The Brake Lever Free Play
1. Brake lever free play If proper adjustment cannot be ob- The brake lever free play should mea- tained as described, have a Yamaha sure 10.0–20.0 mm (0.39–0.79 in) as dealer make this adjustment. shown. Periodically check the brake le- ver free play and, if necessary, adjust it as follows. -
Page 48: Adjusting The Brake Pedal Free Play
Adjusting the brake pedal free Checking the shift pedal play The operation of the shift pedal should be checked before each ride. If opera- tion is not smooth, have a Yamaha dealer check the vehicle. 1. Brake pedal free play adjusting nut EWA14820 WARNING 1. -
Page 49: Checking The Front And Rear Brake Shoes
When checking and adjusting the drive reaches the wear limit line, have a chain slack, there should be no weight Yamaha dealer replace the brake on the motorcycle. shoes as a set. 1. Brake shoe wear indicator 2. - Page 50 PERIODIC MAINTENANCE AND ADJUSTMENT Using the alignment marks on each side of the swingarm, make sure that both adjusting nuts are in the same po- sition for proper wheel alignment. 1. Drive chain slack 1. Brake pedal free play adjusting nut 2.
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Page 51: Cleaning And Lubricating The Drive Chain
1. Remove all dirt and mud from the drive chain with a brush or cloth. For a thorough cleaning, have a Yamaha dealer remove the drive chain and soak it in solvent. 2. Spray Yamaha Chain and Cable Lube or a high-quality spray-type... -
Page 52: Checking And Lubricating The Cables
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer housing of cables may result in in- ternal rusting and cause interfer- The operation of the brake lever should ence with cable movement. -
Page 53: Checking And Lubricating The Brake Pedal
EWA10731 Lithium-soap-based grease WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control. -
Page 54: Checking The Front Fork
WARNING! To avoid injury, of it falling over. have a Yamaha dealer check or re- [EWA10751] securely support the vehicle so 2. Hold the lower ends of the front pair it. -
Page 55: Checking The Wheel Bearings
Yamaha dealer check be checked to make sure that it is se- KEEP THIS AND ALL BATTER- the wheel bearings. - Page 56 To charge the battery To charge a VRLA (Valve Regu- pull the battery out of the battery Have a Yamaha dealer charge the bat- lated Lead Acid) battery, a spe- compartment. tery as soon as possible if it seems to cial (constant-voltage) battery have discharged.
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Page 57: Replacing The Fuse
Check that the motorcycle is in a 6. If the fuse immediately blows stable and level position before starting again, have a Yamaha dealer any maintenance. A strong wooden check the electrical system. box can be placed under the engine for added stability. -
Page 58: Front Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the EAU24360 camshaft lever, then remove the Front wheel frame in front of the rear wheel or under cable from the brake camshaft le- each side of the swingarm. ver. - Page 59 PERIODIC MAINTENANCE AND ADJUSTMENT 4. Lift the front wheel off the ground 7. While applying the front brake, according to the procedure on push down hard on the handlebar page 7-25. several times to check for proper 5. Remove the axle nut and washer. fork operation.
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Page 60: Rear Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 Rear wheel EAU39771 To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Brake pedal free play adjusting nut 1. Wheel axle 1. -
Page 61: Troubleshooting
6. Adjust the brake pedal free play. self. However, should your motorcycle (See page 7-16.) require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly. - Page 62 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-30...
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Page 63: Troubleshooting Chart
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good. -
Page 64: Motorcycle Care And Storage
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10771 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle. - Page 65 MOTORCYCLE CARE AND STORAGE contact with strong or abrasive scratched, use a quality plastic After cleaning cleaning products, solvent or polishing compound after 1. Dry the motorcycle with a chamois thinner, fuel (gasoline), rust re- washing. or an absorbing cloth. movers or inhibitors, brake flu- 2.
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Page 66: Storage
Before storing your motorcycle for sev- d. Turn the engine over several eral months: Consult a Yamaha dealer for advice on times with the starter. (This will 1. Follow all the instructions in the what products to use. - Page 67 MOTORCYCLE CARE AND STORAGE spark plug electrodes while °C (90 °F)]. For more information turning the engine over. on storing the battery, see page 7-23. [EWA10951] e. Remove the spark plug cap from the spark plug, and then Make any necessary repairs before install the spark plug and the storing the motorcycle.
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Page 68: Specifications
SPECIFICATIONS Dimensions: Engine oil: Carburetor: Overall length: Type: Manufacturer: 1305 mm (51.4 in) YAMALUBE 4 10W-40 or 20W-50, SAE MIKUNI Type × quantity: Overall width: 10W-40 or 20W-50 595 mm (23.4 in) VM11 x 1 Overall height: Spark plug (s): 775 mm (30.5 in) Manufacturer/model: 90 110... - Page 69 SPECIFICATIONS Chassis: Rim size: Charging system: 10x1.40 AC magneto Frame type: Rear wheel: Battery: Steel tube backbone Caster angle: Wheel type: Model: 25.50 ° Spoke wheel GT4B-5 Trail: Rim size: Voltage, capacity: 34.0 mm (1.34 in) 10x1.40 12 V, 2.5 Ah Front tire: Front brake: Fuse:...
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Page 70: Consumer Information
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1. - Page 71 1. Model label The model label is affixed to the frame under the seat. (See page 4-7.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 10-2...
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Page 72: Yamaha Motor Corporation, U.s.a. Off-Road Motorcycle Limited Warranty
1. Operate and maintain the motorcycle as date limitations. Covered off-road motorcycles are specified in the appropriate Owner's Manual, those units certified by Yamaha to EPA noise reg- YAMAHA MOTOR CORPORATION, ulations and come equipped from the factory with MAKES NO OTHER WARRANTY OF ANY 2. - Page 73 CONSUMER INFORMATION 10-4...
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Page 74: Yamaha Extended Service (Y.e.s.)
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. - Page 75 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
- Page 76 INDEX Start switch..........4-2 Steering, checking.........7-22 Air filter element, cleaning....... 7-8 Handlebar switches ........ 4-1 Storage............8-3 Supporting the motorcycle ....7-25 Battery........... 7-23 Identification numbers ......10-1 Swingarm pivots, lubricating ....7-21 Brake lever..........4-3 Brake lever, checking and lubricating ... 7-20 Key identification number .....
- Page 78 YAMAHA MOTOR CO., LTD. PRINTED IN CHINA 2008.05-0.3×1 CR...