MULTIQUIP GA-3.6 HZ Parts And Operation Manual
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MULTIQUIP GA-3.6 HZ Parts And Operation Manual

MULTIQUIP GA-3.6 HZ Parts And Operation Manual

A.c. generator
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PARTS AND OPERATION MANUAL
Model GA-3.6 HZ
A.C. GENERATOR
MULTIQUIP
Revision #2 (03/05/01)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX: 310-631-5032
•
www:multiquip.com

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  • Page 1 PARTS AND OPERATION MANUAL MULTIQUIP Model GA-3.6 HZ A.C. GENERATOR Revision #2 (03/05/01) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 •...
  • Page 2 PAGE 2 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 3: Here's How To Get Help

    FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 3...

  • Page 4: Table Of Contents

    Pipe Frame Assembly ........30-31 Muffler Assembly ..........32-33 Nameplate And Decals ........34-35 NOTE Specification and part number are subject to change without notice PAGE 4 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 5...

  • Page 6: Rules For Safe Operation

    Allow these parts to cool before servicing generator. I DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source PAGE 6 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 7: Operation And Safety Decals

    Machine Safety Decals The GA-3.6 HZ portable generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.

  • Page 8: Specifications

    Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10 ° fahrenheit above the standard temperature of 60 PAGE 8 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 9: General Information

    One main 13.5 amp circuit breaker. l AC Voltmeter l Idle Control Switch l Full Power Switch l Operation Switch GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 9...

  • Page 10: Controls And Indicators

    GA-3.6 HZ — CONTROLS AND INDICATORS Figure 1. Controls and Indicators PAGE 10 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 11: Installation

    The engine exhaust contains always use rubber boots and gloves to noxious elements. insulate the body from a short circuit. GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 11...

  • Page 12: Pre-Setup

    . t f . t f . t f . t f . t f . t f . t f . t f a t l PAGE 12 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 13 ° 4 ° 3 ° 0 ° 5 ° 3 ° 5 ° 5 ° 5 ° 5 ) ° GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 13...

  • Page 14: Instrumentation

    (low/high RPM's). To prevent phase load. damage to the generator or power tools turn the generator OFF and consult your authorized Multiquip service dealer. PAGE 14 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 15: Load Application

    Submersible pumps, table saws etc. Total the running wattage and multiply by 3. Example: A conveyor belt runs at 8 KW use a 24 KW generator. GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 15...

  • Page 16: Operating Instructions

    3. Never stop the engine suddenly while running at high l DO NOT release the starter rope after speed. pulling. Allow it to rewind as soon as 4. Close the fuel cock. possible. PAGE 16 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 17: Maintenance

    Wipe heavy duty paper element dry with toweling. Saturate element with kerosene; squeeze excess from foam element. Wipe excess from heavy duty paper element. Figure 5. Spark Plug Gap GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 17...

  • Page 18: Preparation For Long Term Storage

    Clean all external parts of the generating set with a cloth. l Cover the generating set and store in a clean, dry place. PAGE 18 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 19: Wiring Diagram

    GA-3.6 HZ — WIRING DIAGRAM GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 19...

  • Page 20: Troubleshooting (Engine)

    . r e u f l o i t t e r . r o r o t o l f . t a PAGE 20 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 21 . l a r o t s u j s u j t e r . r o e " c i r GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 21...

  • Page 22: Troubleshooting (Generator)

    L " " E o r t l a r i r i o r t n i r c e f v i t PAGE 22 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 23 V " . " i t c . d i l o r u f l o i t l o r c i v GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 23...

  • Page 24: Explanation Of Codes In Remarks Column

    If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. NOTE The contents of this catalog are subject to change without notice . PAGE 24 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 25: Suggested Spare Parts

    2 .... 0601811032 ..RECEPTACLE, 250V 20A NOTE Part numbers on this Suggested Spare Parts List may supercede/ replace the P/N shown in the text pages of this book. GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 25...

  • Page 26: Generator Assembly

    GA-3.6 HZ — GENERATOR ASSY. PAGE 26 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 27 GUIDE PANEL, AIR 7661331003 COVER 7911316004 SET BOLT, STATOR 0040008000 SPRING WASHER 0041208000 PLAIN WASHER 7871329514 GROMMET 0601851760 0B-13 0010108020 HEX. HEAD BOLT 0040008000 SPRING WASHER GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 27...
  • Page 28 GA-3.6 HZ — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 28 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 29: Control Box Assembly

    T-381 0601823204 RECTIFIER S5VB60 0027103020 MACHINE SCREW 0017105010 HEX. HEAD BOLT 0805088004 RUBBER CUSHION 0805088304 COLLAR 0017106020 HEX. HEAD BOLT 0017106016 HEX. HEAD BOLT GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 29...
  • Page 30 GA-3.6 HZ — PIPE FRAME ASSY. PIPE FRAME ASSY. PAGE 30 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 31: Pipe Frame Assembly

    0602125031 FUEL GAUGE 7855525514 RUBBER CUSHION 7855525604 GCOLLAR 0017108030 HEX. HEAD BOLT 0017108020 HEX. HEAD BOLT 0605511087 FUEL COCK 0605513140 HOSE 0605515096 HOSE BAND GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 31...

  • Page 32: Muffler Assembly

    GA-3.6 HZ — MUFFLER ASSY. MUFFLER ASSY. PAGE 32 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 33 HEX. HEAD BOLT 7915460004 BRACKET 0017108025 HEX. HEAD BOLT 0207008000 HEX. NUT 0017108020 HEX. HEAD BOLT 7915469004 BRACKET 0017106020 HEX. HEAD BOLT 0017106012 HEX. HEAD BOLT GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 33...

  • Page 34: Nameplate And Decals

    GA-3.6 HZ— NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 34 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 35 DECAL : WARNING 7900636004 DECAL : OPERATE AT 3600 RPM ONLY 8700611804 DECAL : WARNING 8700611904 DECAL : DANGER SEE ADDITIONAL DECAL ILLUSTRATIONS ON PAGE 7. GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 35...

  • Page 36: Honda Gx240K1 Engine

    HONDA GX240K1 ENGINE — CYLINDER HEAD ASSY. HONDA GX240K1 ENGINE — CYLINDER HEAD CYLINDER HEAD ASSY. PAGE 36 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 37 WASHER COMP., HEAD COVER 9405008000 NUT, FLANGE, 8MM 9430112200 PIN, DOWEL, 12X20 957251008000 BOLT, FLANGE, 10X80 9807955846 PLUG, SPARK (BPR5ES NGK) 9807955855 PLUG, SPARK (W16EPR-U ND) GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 37...

  • Page 38: Cylinder Barrel Assembly

    HONDA GX240K1 ENGINE — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PAGE 38 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 39 WASHER, DRAIN PLUG 91201890003 OIL SEAL 91253671004 OIL SEAL 91353671004 O RING, 14MM 9405010000 NUT, FLANGE, 10MM 9425108000 PIN, LOCK, 8MM 957010601200 BOLT, FLANGE, 6Z12 GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 39...

  • Page 40: Crankcase Cover Assembly

    HONDA GX240K1 ENGINE — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. PAGE 40 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 41 PIN, DOWEL, 8X12 91201890003 OIL SEAL, 30X46X8 9410106800 WASHER, PLAIN, 6MM 959000803500 BOLT, FLANGE, 8X35 961006206000 BEARING, RADIAL BALL 6206 961006207000 BEARING, RADIAL BALL 6207 GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 41...

  • Page 42: Crankshaft Assembly

    HONDA GX240K1 ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY. PAGE 42 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 43 HONDA GX240K1 ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY. PART NO PART NAME QTY. REMARKS 13310ZE2701 CRANKSHAFT COMP. 14311ZE2310 GEAR, TIMING 16505ZE2300 GEAR, GOVERNOR DRIVE 961006206000 BEARING, RADIAL BALL, 6206 GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 43...
  • Page 44 HONDA GX240K1 ENGINE — PISTON ASSY. PISTON ASSY. PAGE 44 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 45: Piston Assembly

    PISTON (0.25) 13103ZE2W00 PISTON (0.50) 13104ZE2W00 PISTON (0.75) 13111ZE2000 PIN, PISTON 13200ZE2000 ROD ASSY., CONNECTING 90001ZE8000 BOLT, CONNECTING ROD 90551ZE1000 CLIP, PISTON PIN, 18MM GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 45...

  • Page 46: Camshaft Assembly

    HONDA GX240K1 ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 46 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 47 14773ZE2000 RETAINER, EX. VALVE SPRING 14775ZE2010 SEAT, VALVE SPRING 14781ZE2000 ROTATOR, VALVE 14791ZE2010 PLATE, PUSH ROD GUIDE 90012ZE0010 BOLT, PIVOT 90206ZE1000 NUT, PIVOT ADJUSTING GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 47...

  • Page 48: Recoil Starter Assembly

    HONDA GX240K1 ENGINE — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PAGE 48 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 49 SPRING, RATCHET 28444ZE2W01 RETAINER, SPRING 28445ZE2W01 HOLDER, SPRING 28461ZE2W01 GRIP, STARTER 28462ZE2W01 ROPE, RECOIL STARTER 28469ZE2W01 GRID REINFORCEMENT 90004ZE2W01 SCREW, CENTER 957010600800 BOLT, FLANGE, 6X8 GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 49...

  • Page 50: Fan Cover Assembly

    HONDA GX240K1 ENGINE — FAN COVER ASSY. FAN COVER ASSY. PAGE 50 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 51 FAN COVER ASSY. PART NO PART NAME QTY. REMARKS 19610ZE2700ZD COVER COMP., FAN 19631ZH9000 SHROUD 81329567020 GROMMET, DRAIN HOLE 90013883000 BOLT, FLANGE, 6X12 90654SA4003 CLIP GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 51...

  • Page 52: Carburetor Assembly

    HONDA GX240K1 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 52 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 53 CLIP B7, TUBE 950053506510 TUBE, 3.5X65 950053513010 TUBE, 3.5X130 99101ZF50750 JET, MAIN, #78 99101ZF50780 JET, MAIN, #80 99101ZF50800 JET, MAIN, #82 99204ZA00450 JET SET, PILOT, #45 GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 53...

  • Page 54: Air Cleaner Assembly

    HONDA GX240K1 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 54 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 55 17236899000 CLIP B, AIR CLEANER WIRE 17252899000 SEAL, AIR CLEANER 17367413690 FILTER, DRAIN TUBE 9405005000 NUT, FLANGE, 5 MM 9405006000 NUT, FLANGE, 6 MM GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 55...

  • Page 56: Flywheel Assembly

    HONDA GX240K1 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 56 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 57 FLYWHEEL ASSY. PART NO PART NAME QTY. REMARKS 19511ZE2000 FAN, COOLING 28451ZE2W01 PULLEY, STARTER 31100ZE2811 FLYWHEEL COMP. 90201ZE3790 NUT, SPECIAL, 16MM 90741ZE2000 KEY, SPECIAL WOODRUFF GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 57...

  • Page 58: Ignition Coil Assembly

    HONDA GX240K1 ENGINE — IGNITION COIL ASSY. IGNITION COIL ASSY. PAGE 58 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 59 COIL ASSY., LAMP 12V/25W 31510ZE3003 COIL ASSY., LAMP 12V/25W 31511ZE2000 CLAMPER, CORD 31512ZE2000 GROMMET, CORD 36101ZE2701 CORD, STOP SWITCH 90013883000 BOLT, FLANGE, 6X12 90015883000 BOLT, FLANGE, 6X28 GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 59...

  • Page 60: Governor Control Assembly

    HONDA GX240K1 ENGINE — GOVERNOR/CONTROL ASSY. GOVERNOR/CONTROL ASSY. PAGE 60 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 61 SPRING, THROTTLE RETURN 16570ZE2701 CONTROL ASSY. 16584883300 SPRING, CONTROL ADJUSTING 90013883000 BOLT, FLANGE, 6X12 90015ZE5010 BOLT, GOVERNOR ARM 93600050350A SCREW, PAN, 5X35 9405006000 NUT, FLANGE, 6MM GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 61...

  • Page 62: Fuel Cock Assembly

    HONDA GX240K1 ENGINE — FUEL COCK ASSY. FUEL COCK ASSY. PAGE 62 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 63 SCREEN, FUEL STRAINER 16958397771 O-RING 16959471831 FILTER CUP 16967GA6671 CUP, FUEL STRAINER 90854ZB2000 RUBBER, FUEL TUBE 950014519040 TUBE, FUEL, 4.5X190 9500202080 CLIP B8, TUBE GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 63...

  • Page 64: Terms And Conditions Of Sale - Parts

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 64 — GA-3.6 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 65 NOTE PAGE GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 65...
  • Page 66 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 Manufactured for MULTIQUIP INC. DENYO MANUFACTURING CO., JAPAN MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com...

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