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PORTABLE BANDSAW
AND STAND
MODEL G8692
INSTRUCTION MANUAL
COPYRIGHT © AUGUST 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Summary of Contents for Grizzly G8692
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Page 1: Instruction Manual
INSTRUCTION MANUAL COPYRIGHT © AUGUST 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN CHINA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. - Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
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Page 3: Table Of Contents
Table Of Contents SECTION 1: SAFETY...3 Additional Safety for Bandsaws ...5 SECTION 2: GENERAL INFORMATION ...6 Commentary...6 SECTION 3: CIRCUIT REQUIREMENTS ...7 110V Single Phase...7 SECTION 4: MACHINE FEATURES ...9 SECTION 5: SET UP ...10 Piece Inventory ...10 Hardware Recognition Chart ...11 Clean Up ...12 Site Considerations ...12 Rubber Feet ...13... -
Page 4: Section 1: Safety
Keep work area well lighted. G8692 Portable Bandsaw and Stand Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. - Page 5 Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip- ment or poor work results. G8692 Portable Bandsaw and Stand...
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Page 6: Additional Safety For Bandsaws
STOP THE MACHINE BEFORE REMOV- ING THE WORKPIECE. Like all power tools, there is danger associ- ated with the Model G8692. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibili- ty of operator injury. -
Page 7: Section 2: General Information
Grizzly Industrial, Inc. is proud to offer the Model G8692 Portable Bandsaw and Stand. This band- saw is part of Grizzly’s growing family of fine met- alworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation, and proof of Grizzly’s commitment to customer... -
Page 8: Section 3: Circuit Requirements
Wiring The Model G8692 is wired for 110V operation. Amperage Draw The Model G8692 has a 1 HP universal motor. The motor draws the following amps: G8692 Motor...12 Circuit Breaker Requirements Use the following circuit breaker with your Model G8692. -
Page 9: Extension Cords
These requirements are not nec- essarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician. G8692 Portable Bandsaw and Stand... -
Page 10: Section 4: Machine Features
SECTION 4: MACHINE FEATURES Figure 1. Main view of machine features and controls. G8692 Portable Bandsaw and Stand Motor Brush Housing Work Stand Mounting Brace Blade Tension Lever Locking Chain Vise Quick Nut Hand Crank Blade Hi/Low Speed Switch 10. Power Cord 11. -
Page 11: Section 5: Set Up
SECTION 5: SET UP Unpacking The Model G8692 Portable Bandsaw was care- fully packed at our warehouse. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. -
Page 12: Hardware Recognition Chart
HARDWARE DURING THE ASSEMBLY PROCESS! Thumb ⁄ Screw ⁄ ⁄ Screw ⁄ ⁄ Setscrew ⁄ Washer 10mm 12mm 16mm G8692 Portable Bandsaw and Stand Lock Countersunk Phillips Phillips Head Head Screw Screw Carriage Bolt Head Bolt Lock Washer ⁄ ⁄... -
Page 13: Clean Up
Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. -
Page 14: Rubber Feet
Figure 3. Installing the rubber feet. G8692 Portable Bandsaw and Stand Portable Conversion The Model G8692 can be easily converted to a portable handheld power tool. To convert the bandsaw for handheld use: Disconnect the bandsaw from the power source. -
Page 15: Blade Guide Installation
Position the blade guide over the threaded holes by the guide bearings. Secure the blade guide in place with the sup- plied countersunk flat-head Phillips head screws as shown in Figure 5. -14- Figure 5. Attaching blade guide. G8692 Portable Bandsaw and Stand... -
Page 16: Section 6: Operations
G8692 Portable Bandsaw and Stand The Model G8692 is capable of cutting bar stock and steel sections to length in the horizontal posi- tion. Maximum cutting capacity at 90˚:... -
Page 17: Blade Selection
(tpi) rating system. You must consider the material being cut and its diameter when choosing the correct blade. The Model G8692 comes with an 18 tpi blade which is installed. Blade choice based on material: — Soft material (aluminum, lead, rubber) use a 14 tpi blade. -
Page 18: Blade Travel
Blade Travel The blade travel and wheel rotation on the Model G8692 are indicated by a direction arrow on the top cover, shown in Figure 8. Figure 8. Blade direction. Always operate the bandsaw with the blade traveling in same direction as arrow. -
Page 19: Blade Changes
Make sure the back of the blade is in contact with the guide bearings that support the back of the blade (Figure 12). Figure 11. Installing blade. G8692 Portable Bandsaw and Stand... -
Page 20: Using Table Vise
G8692 Portable Bandsaw and Stand — When the quick nut pointer is positioned to the left, the vise jaw can slide rapidly up to the material (Figure 13). -
Page 21: Section 7: Maintenance
• Cleaning your machine will extend its life and produce better results. Important places of the Model G8692 to keep clean are the motor area, the blade, and the stand. Make sure these areas are free from oil and debris. -
Page 22: Lubrication
Lubrication No lubrication is required for the Model G8692. All of the bearings in this machine have been lubricated with a sufficient amount of high grade lubricant. This lubricant will last for the life of the machine under normal operating conditions. -
Page 23: Maintenance Log
Maintenance Log Date Maintenance Performed Approximate Hours Of Use -22- G8692 Portable Bandsaw and Stand... -
Page 24: Section 8: Reference Info
Grizzly Service Department. Trained ser- vice technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069... -
Page 25: Troubleshooting
3. Install correct fuses or circuit breaker. 4. Reduce load on motor. Feed workpiece slower. 1. Adjust blade support bearings. 2. Call Grizzly Service Department (570) 546-9663. 1. Adjust blade tension. 2. Call Grizzly Service Department (570) 546-9663. 3. Replace blade. -
Page 26: Machine Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G8692 PORTABLE BANDSAW Design Type ... Bench Model Overall Dimensions: Table ...7 Overall Height ...14" Overall Width ...13" Overall Depth including Fence ...18 Shipping Weight ...31 lbs. - Page 27 -26- G8692 Portable Bandsaw and Stand...
- Page 28 P8692042 WOODRUFF KEY 2.5-10 P8692043 2ND STAGE PINION P8692044 WOODRUFF KEY 2.5-10 P8692045 SPROCKET (SMALL) P6O8 BALL BEARING 608Z G8692 Portable Bandsaw and Stand G8692 PART # P8692047 RUBBER PIN P8692048 HANDLE PN06M HEX NUT M5-0.8 P8692050 REAR BLADE GUIDE...
- Page 29 -28- G8692 Portable Bandsaw and Stand...
- Page 30 105 PLW04M 106 PB03M 107 P8692107 G8692 Portable Bandsaw and Stand G8692 PART # DESCRIPTION P8692101 RUBBER FEET P8692102 BASE P8692103 WORKING TABLE PW01M FLAT WASHER 8MM LOCK WASHER 8MM HEX BOLT M8-1.25 X 16 FLAT HEAD SCREW M5-.8 x 10...
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Page 31: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. -
Page 32: Warranty Card
Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:__________________________________________________... - Page 33 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
- Page 35 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why • • • – Trusted, Proven and a Great Value! ® Grizzly Is The Industry Leader! ® SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E-MAIL RESPONSE WITHIN ONE HOUR...