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We recently made the following changes to the Model g0605X/g0606X:
replaced the aluminum blade guard. the new guard has a clear shield and removable anti-kickback
pawls.
replaced the mounting block. the new mounting block makes blade guard and riving knife installation
or removal and adjustments much easier.
equipped the saw with a one-piece 1" arbor. this new arbor no longer accepts blades with a
thus, only blades with a 1" arbor can be installed. (We apologize if this causes any inconvenience.)
aside from the information contained in this update, all other content in the owner's manual applies
to this machine. for your own safety, you Must read and understand this update and the applicable
owner'smanual. If you have any further questions about this manual update or the changes made to the
machine, contact our Technical Support at (570) 546-9663 or email techsupport@grizzly.com.
inventory differences
the inventory list shown in the original manual
will not exactly match what you receive with your
machine. Most notably, you will find a different
blade guard and you will not find the
insert.
new
old
figure 1. notable inventory differences you
will find when reviewing the inventory list in the
original manual.
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
" arbor
5
8
Copyright © february, 2011 by grizzly industrial, inC.
#bl13230 printed in usa
model g0605X/g0606X
***IMPORTANT UPDATE***
applies to models mfg. prior to 1/10 or sold
after 7/10 and owner's manual revised
december, 2009
important changes to assembly
the new guard spreader and riving knife have size
requirements for aftermarket blades that must be
met. these instructions are provided in following
pages in this update.
you can generally substitute the blade and blade
guard installation/adjustment instructions in this
update for those in the original manual.
" arbor;
5
8

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Summary of Contents for Grizzly G0605X

  • Page 1 1/10 or sold after 7/10 and owner's manual revised december, 2009 We recently made the following changes to the Model g0605X/g0606X: • replaced the aluminum blade guard. the new guard has a clear shield and removable anti-kickback pawls.
  • Page 2 NOTICE refer to the newest copy of the grizzly catalog for other accessories available for this machine. figure 2. loosening arbor nut. slide the blade over the arbor with the teeth facing the front of the saw, as shown in figure 3.
  • Page 3 (M-1/10, s7/10+)
  • Page 4 We do not recommend removing the pawls during normal operations unless absolutely figure 7. spreader/riving knife alignment zone. necessary. in most situations, removing the pawls will increase your risk of serious per- sonal injury in the event of kickback. g0605X-6X (M-1/10, s7/10+)
  • Page 5 Whenever the blade guard cannot slide the pin in the pawl block into the sec- be used, the riving knife must be installed. ond groove from the front of the spreader, as shown in figure 10. g0605X-6X (M-1/10, s7/10+)
  • Page 6 12. allowable top and bottom distances between riving knife and blade. g0605X-6X (M-1/10, s7/10+)
  • Page 7 Knife on page 8. g0605X-6X (M-1/10, s7/10+)
  • Page 8 7 to deter- mine if it is parallel with the blade and inside the "alignment zone." — if this does not work, remove it to straight- — if you cannot straighten it properly, replace g0605X-6X (M-1/10, s7/10+)
  • Page 9 P0605X1200V2-24 RIGHT PAWL P0605X1200V2-4 LEFT COVER P0661002V2-25 PAWL SHAFT P0661002V2-5 ROD CENTER PIN P0605X1200V2-26 SPREADER PS19M PHLP HD SCR M5-.8 X 6 PORP003 O-RING 2.8 X 1.9 P3 P0661002V2-7 KNOB BOLT P0661002V2-28 AMPUTATION HAZARD LABEL P0605X1200V2-8 MAIN BRACKET G0605X-6X (M-1/10, S7/10+)
  • Page 10 75 lbs. NOTICE refer to the newest copy of the grizzly catalog for other accessories available for this machine. h9910—dado zero-clearance insert h9911—standard zero-clearance insert...
  • Page 11 Can be installed on nearly any table saw. easy to adjust wherever needed, including out of the way when not needed! a must for any production shop. figure 21. g4179 power feeder. -11- g0605X-6X (M-1/10, s7/10+)
  • Page 12 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...
  • Page 13 EXTREME SERIES 12" TABLE SAW OWNER'S MANuAL Copyright © oCtoBEr, 2006 By grizzly industrial, inC. rEvisEd dECEmBEr, 2009 (Bl) WARNING: NO pORTION Of ThIS MANuAL MAy BE REpRODucED IN ANy ShApE OR fORM WIThOuT ThE WRITTEN AppROvAL Of GRIzzLy INDuSTRIAL, INc.
  • Page 15: Table Of Contents

    Table of contents INTRODucTION ..........................3 Foreword ............................ 3 Contact info ..........................3 g0605X data sheet ........................4 g0606X data sheet ........................5 identification ..........................6 SEcTION 1: SAfETy ........................7 safety instructions for machinery ....................7 safety instructions for table saws .................... 9 preventing Kickback .........................
  • Page 16 ..........................52 Blade alignment ........................54 adjusting Fence........................54 miter gauge..........................55 g0605X/g0606X Electrical Components ................. 56 g0605X Wiring diagram ......................57 g0606X Electrical Components ....................58 g0606X Wiring diagram 220v ....................59 g0606X Wiring diagram 440v ....................60 Cabinet, motor &...
  • Page 17: Introduction

    Extreme series 12" table saw. this machine please write to us at the address below: is part of a growing grizzly family of fine wood- working machinery. When used according to grizzly industrial, inc.
  • Page 18: G0605X Data Sheet

    MACHINe dATA SHeeT Customer service #: (570) 546-9663 • to order Call: (800) 523-4777 • Fax #: (800) 438-5901 Model G0605X 12" eXTReMe SeRIeS TABle SAW Overall Dimensions: table height ......................35 ⁄ " table size ..................30 ⁄ " d x 24 ⁄...
  • Page 19: G0606X Data Sheet

    ........... included outfeed & Extension tables w/storage shelves ......................digital tilt gauge ........................riving Knife ......................hinged motor Cover ........................4" dust port ......................included 12" Blade ........arbor Can Be Changed to accomodate " or 1" arbor Blades Specifications, while deemed accurate, are not guaranteed. model g0605X/g0606X (mfg. since 11/06)
  • Page 20: Identification

    M. Blade tilt scale E. Fence N. Blade height handwheel O. dust port Fence scale indicator G. Front (main) Extension table p. on/oFF switch w/Emergency stop h. Fence lock handle paddle Q. motor Cover support leg model g0605X/g0606X (mfg. since 11/06)
  • Page 21: Section 1: Safety

    —they are or jewelry that can catch in moving parts. not safety glasses. Wear protective hair covering to contain long hair and wear non-slip footwear. model g0605X/g0606X (mfg. since 11/06)
  • Page 22 16. MAINTAIN MAchINERy WITh cARE. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. model g0605X/g0606X (mfg. since 11/06)
  • Page 23: Safety Instructions For Table Saws

    No list of safety guidelines can be complete. Like all machines there is danger associated Every shop environment is different. Always with the Model G0605X/G0606X. Accidents consider safety first, as it applies to your are frequently caused by lack of familiarity individual working conditions.
  • Page 24: Preventing Kickback

    • Feed cuts through to completion. anytime you stop feeding a workpiece in the middle of a cut, the chance of kickback is greatly increased. -10- model g0605X/g0606X (mfg. since 11/06)
  • Page 25: Glossary Of Terms

    Become familiar with these terms for assembling, adjusting or operating this machine. your safety is vERy important to us at grizzly! Arbor: a metal shaft extending from the drive...
  • Page 26: Section 2: Circuit Requirements

    220v, single- electrician! phase full Load Amperage Draw Draw g0605X @ 220v ........23 amps g0606X @ 220v ........19 amps l15-30 g0606X @ 440v* ......... 10 amps plug & outlet for 220v, 3-phase...
  • Page 27: 440V Conversion

    L3 ter- you need help, call grizzly tech support at (570) minal (see page 59 for identification). 546-9663.
  • Page 28: Section 3: Set Up

    G0605X/ G0606X heavy machine. DO NOT over- exert yourself while the model g0605X/g0606X was carefully unpacking moving packed when it left our warehouse. if you discov- your machine—get assis- er the machine is damaged after you have signed tance. for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
  • Page 29: Machine Inventory

    Flange Bolts m8-1.25 x 12 (switch) ... 2 the following components are included with each • open-End Wrenches g0605X/g0606X. after all the parts have been 8 x 10, 11 x 13, 14 x 17 ....1 Each removed from their packaging, you should have: •...
  • Page 30: Extension Table Inventory

    NOTIcE: some hardware/fasteners on the inven- tory list may arrive pre-installed on the machine or related components. Check these locations before assuming that any items from the inventory list are missing. figure 7. Extension table components. -16- model g0605X/g0606X (mfg. since 11/06)
  • Page 31: Hardware Recognition Chart

    Recognition chart -17- model g0605X/g0606X (mfg. since 11/06)
  • Page 32: Clean Up

    operator.
  • Page 33: Extension Table

    12. hex bolts installed. With the help of an assistant, place the exten- sion table between the rails and slide the table slots over the bolts installed in Step 3. figure 10. Front rail installed. -19- model g0605X/g0606X (mfg. since 11/06)
  • Page 34 16. Foot installed on support leg. figure 14. rear rail/table fastener locations. align the table and extension table with a straightedge (figure 15), then tighten the fasteners in figure 13 with a 5mm hex wrench and 12mm wrench. -20- model g0605X/g0606X (mfg. since 11/06)
  • Page 35: Outfeed Table

    12 hex bolts, four flat washers and two hex nuts (on the outside) as shown in figure 19. Note: The flange on the shelf bracket must point up to ensure proper installation. 15. place the lower shelf on the brackets. -21- model g0605X/g0606X (mfg. since 11/06)
  • Page 36: Saw Blade

    21. Fence tube mounted to front fence rail. figure 22. Correct blade direction. re-install the arbor flange and the arbor nut, and tighten them against the blade with the wrench included with the saw. do not over- tighten. -22- model g0605X/g0606X (mfg. since 11/06)
  • Page 37: Arbor

    25. adjusting the table insert. the table insert must be flush with the table top or the workpiece will hit the edge of the table insert at the beginning of the cut. -23- model g0605X/g0606X (mfg. since 11/06)
  • Page 38: Blade Guard And Splitter

    28. Blade guard installed. reinstall the table insert and secure it with swing the covers down to guard the blade. the screw removed in Step 2. -24- model g0605X/g0606X (mfg. since 11/06)
  • Page 39: Riving Knife

    Fasten the switch to the left end of the front rarily on the brackets near the blade angle rail with two flange bolts, and install the anti- handwheel. start safety pin as shown in figure 30. -25- model g0605X/g0606X (mfg. since 11/06)
  • Page 40: Fence Components

    Dust collection components and hardware Needed: Fence Knob ............1 Fence resting Brackets ........2 DO NOT operate the Model G0605X/G0606X Flange Bolts m8-1.25 x 12 ......... 2 without an adequate dust collection system. This saw creates substantial amounts of To install the fence knobs, fence, and fence wood dust while operating.
  • Page 41: Recommended Adjustments

    (570) 546-9663 immediately. stand SEcTION 1: SAfETy on page 7. review cIRcuIT REQuIREMENTS on page 12, and make any necessary changes. make sure the blade guard and splitter (or riving knife) are installed and correctly adjust- -27- model g0605X/g0606X (mfg. since 11/06)
  • Page 42 220v 3- phase operation, only swap l1 and l2. 13. verify that the arbor nut is secure. the saw is now ready to operate. -28- model g0605X/g0606X (mfg. since 11/06)
  • Page 43: Section 4: Operations

    Regardless of the con- angle when the handwheel is moved and tent in this section, Grizzly Industrial will power is connected to the table saw. see not be held liable for accidents caused by page 51 for setting the digital readout.
  • Page 44: Disabling On/Off Switch

    • 20-40 teeth. • Flat-top ground tooth profile. • large gullets for large chip removal. figure 40. Combination blade. figure 38. ripping blade. -30- model g0605X/g0606X (mfg. since 11/06)
  • Page 45 42. -31- model g0605X/g0606X (mfg. since 11/06)
  • Page 46: Workpiece Inspection

    Cuts: page 34 bowed side will rock during a cut and could cause kickback or severe injury. Blade tilt & Bevel Cuts: page 35 dado Cutting: page 35 rabbet Cutting: page 37 resawing: page 39 -32- model g0605X/g0606X (mfg. since 11/06)
  • Page 47: Ripping

    ON, and allow it to reach full speed. -33- model g0605X/g0606X (mfg. since 11/06)
  • Page 48: Crosscutting

    Turn Off the saw and allow the blade to tions. come to a complete stop before removing the cut-off piece. failure to follow this warn- ing could result in serious personal injury -34- model g0605X/g0606X (mfg. since 11/06)
  • Page 49: Blade Tilt/Bevel Cuts

    -35- model g0605X/g0606X (mfg. since 11/06)
  • Page 50 -36- model g0605X/g0606X (mfg. since 11/06)
  • Page 51: Rabbet Cutting

    50, making sure they are all secure and tight. figure 49. single-blade dado second cut. figure 50. sacrificial fence. 10. Continue making cuts toward the center of the dado until the dado is complete. -37- model g0605X/g0606X (mfg. since 11/06)
  • Page 52 When the blade has reached full speed, per- form a test cut with a scrap piece of wood. figure 52. rabbet cutting with a standard blade. if the cut is satisfactory, repeat the cut with the final workpiece. -38- model g0605X/g0606X (mfg. since 11/06)
  • Page 53: Resawing

    Note: This table saw can only resaw wood that is less than 8" tall. -39- model g0605X/g0606X (mfg. since 11/06)
  • Page 54 " tall board is square and flat. board. Note: Only use furniture grade plywood or kiln dried hardwood to prevent warping. pre-drill and countersink four holes 1 ⁄ " from the bottom of the board. -40- model g0605X/g0606X (mfg. since 11/06)
  • Page 55 Fence .......1 shop made resaw Barrier .........1 you may experience kickback during this procedure. Stand to the side of the blade and wear a full face shield to prevent injury when resawing. -41- model g0605X/g0606X (mfg. since 11/06)
  • Page 56 57. leaving an ⁄ " blade guard/splitter or riving knife and stan- connection will reduce the risk of kickback. dard table insert. -42- model g0605X/g0606X (mfg. since 11/06)
  • Page 57: Section 5: Accessories

    Tool Box for G0605X/G0606X inside this book you'll find great ideas for doz- made specially to fit the g0605X/g0606X saws. ens of shop-made accessories and jigs, in-depth these heavy-duty tool boxes feature powder maintenance procedures, loads of safety tips and coated paint and ball bearing slides.
  • Page 58 62. superbar™ and master plate. figure 64. g2370 Shop Fox Board Buddies. ® -44- model g0605X/g0606X (mfg. since 11/06)
  • Page 59: Section 6: Maintenance

    SEcTION 6: MAINTENANcE cleaning Always disconnect power to the machine before Cleaning the model g0605X/g0606X is relatively performing maintenance. easy. vacuum excess wood chips and sawdust, failure to do this may and wipe off the remaining dust with a dry cloth.
  • Page 60: Section 7: Service

    1. test for good contacts; correct the wiring. start or a breaker rectly. trips. 2. start capacitor is at fault (g0605X only). 2. test/replace if faulty. 3. motor connection wired incorrectly. 3. Correct motor wiring connections. 4. thermal overload relay has tripped.
  • Page 61 9. Blade is at fault. 9. replace warped, bent, or twisted blade; resharpen dull blade. 10. loose arbor nut 10. tighten the arbor nut. 11. Centrifugal switch (g0605X only). 11. replace centrifugal switch. Table Saw Operations symptom possible Cause possible solution Blade is not aligned 1.
  • Page 62: Replacing Flat Belt

    67. -48- model g0605X/g0606X (mfg. since 11/06)
  • Page 63 69. -49- model g0605X/g0606X (mfg. since 11/06)
  • Page 64: Blade Tilt Stops

    —if the blade is not 45° to the table go to Step 2. remove the blade height lock knob and handwheel. move the blade angle to 30°, or remove the panel on the right side of the cabinet to access the 45° stop bolt. -50- model g0605X/g0606X (mfg. since 11/06)
  • Page 65: Digital Readout

    Button head Cap screw figure 74. tilt indicator arrow. tighten the cap screw and reinstall the handwheel. -51- model g0605X/g0606X (mfg. since 11/06)
  • Page 66: Miter Slot To Blade

    76. Example of adjusting blade to miter slot. figure 77. table mounting bolt holes. now check to see if the blade remains paral- lel to the miter slot when tilted to 45°. -52- model g0605X/g0606X (mfg. since 11/06)
  • Page 67 79. shim procedure diagram B. secure. also, if you ever remove the table in the future, be sure to make note of shim placements and reassemble exactly how it came apart. -53- model g0605X/g0606X (mfg. since 11/06)
  • Page 68: Blade Alignment

    slot.
  • Page 69: Miter Gauge

    83 clockwise in small increments, and slot to the left of the blade. test fit between adjustments until the miter gauge fits your expectations. -55- model g0605X/g0606X (mfg. since 11/06)
  • Page 70: G0605X/G0606X Electrical Components

    G0605X/G0606X Electrical components figure 84. g0605X motor junction box. figure 87. g0605X/g0606X digital readout and angle sensor. figure 85. g0605X/g0606X switch. figure 86. g0606X motor junction box. figure 88. g0605X magnetic switch. -56- model g0605X/g0606X (mfg. since 11/06)
  • Page 71: G0605X Wiring Diagram

    G0605X Wiring Diagram 220 VAC L6-30 PLUG (as recommended) -57- model g0605X/g0606X (mfg. since 11/06)
  • Page 72: G0606X Electrical Components

    90. g0606X magnetic switch converted to 3-phase. 440v, 3-phase. Note: The thermal relay in figure 89 is set for 22 amp, Note: The therrmal relay in figure 90 is adjusted for 11 220V, 3-phase operation. amp, 440V, 3-phase operation. -58- model g0605X/g0606X (mfg. since 11/06)
  • Page 73: G0606X Wiring Diagram 220V

    G0606X Wiring Diagram 220v -59- model g0605X/g0606X (mfg. since 11/06)
  • Page 74: G0606X Wiring Diagram 440V

    G0606X Wiring Diagram 440v -60- model g0605X/g0606X (mfg. since 11/06)
  • Page 75: Cabinet, Motor & Main Table Breakdown

    Motor & Main Table Breakdown -61- model g0605X/g0606X (mfg. since 11/06)
  • Page 76 PSB143M CAP SCREW M10-1.5 X 50 P0606X075 MAG SWITCH 220V-3PH, 22A (G0606X) P0605X035 TABLE 75-1 P0605X075-1 MAG SWITCH FRONT COVER (G0605X) PB30M HEX BOLT M8-1.25 X 55 75-1 P0606X075-1 MAG SWITCH FRONT COVER (G0606X) PLW06M LOCK WASHER 10MM 75-2 P0605X075-2 MAG SWITCH BACK COVER (G0605X)
  • Page 77 111-3 P0606X111-3 JUNCTION BOX (G0606X) PS05M PHLP HD SCR M5-.8 X 8 111-4 P0605X111-4 RUN CAPACITOR COVER (G0605X) P0605X080 DIGITAL READOUT ASSEMBLY 111-5 P0605X111-5 R. CAPACITOR 80MFD/ 250VAC (G0605X) 81-1 PS05M PHLP HD SCR M5-.8 X 8 111-6 P0605X111-6 START CAPACITOR COVER (G0605X) 81-2 P0605X081-2 DIGITAL READOUT COVER 111-7 P0605X111-7 S.
  • Page 78: Blade Guard Assembly Breakdown

    PRP07M ROLL PIN 6 X 20 P0605X209 FRONT COVER PS07M PHLP HD SCR M4-.7 X 8 P0605X210 UPPER COVER PLN02M LOCK NUT M5-.8 P0605X211 BLOCK PW02M FLAT WASHER 5MM P0605X212 SPACER P0605X225 RING 6MM -64- model g0605X/g0606X (mfg. since 11/06)
  • Page 79: Fence Assembly Breakdown

    REAR RAIL WHEEL P0605X319 FENCE PLATE PSB26M CAP SCREW M6-1 X 12 P0605X320 FENCE P0605X309 PLATE P0605X321 T-BOLT M8-1.25 X 20 PN03M HEX NUT M8-1.25 PW01M FLAT WASHER 8MM P0605X311 FENCE HANDLE P0605X323 PLASTIC PAD -65- model g0605X/g0606X (mfg. since 11/06)
  • Page 80: Miter Gauge Assembly Breakdown

    FLAT WASHER 8MM P0605X404 SHAFT P0605X412 MITER GAUGE P0605X405 MITER GAUGE SCALE P0605X413 PLATE P0605X406 PHLP HD SCR 5/32-32 X 5/8 P0605X414 GUIDE PLATE P0605X407 HEX NUT 5/32-32 PFH9M FLAT HD SCR M6-1 X 6 -66- model g0605X/g0606X (mfg. since 11/06)
  • Page 81: Extension Table Assembly Breakdown

    LOWER SHELF BRACKET PLW04M LOCK WASHER 8MM P0605X513 SHELF END PLATE PSB31M CAP SCREW M8-1.25 X 25 P0605X514 SUPPORT LEG PW01M FLAT WASHER 8MM PHTEK6M TAP SCREW M4 X 16 PN03M HEX NUT M8-1.25 -67- model g0605X/g0606X (mfg. since 11/06)
  • Page 82: Outfeed Table Assembly Breakdown

    PHLP HD SCR M6-1 X 12 P0605X606 LOWER SHELF PN08 HEX NUT 3/8-16 P0605X607 LOWER SHELF BRACKET P0605X626 FOOT 3/8-16 X 2 P0605X608 SHELF END PLATE PN01M HEX NUT M6-1 PHTEK6M TAP SCREW M4 X 16 -68- model g0605X/g0606X (mfg. since 11/06)
  • Page 83: Warning Label Parts List

    MuST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLAcE that label before using the machine again. contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -69-...
  • Page 84: Warranty And Returns

    WARRANTy AND RETuRNS grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. this warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 85 WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...
  • Page 88 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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G0606x

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