Table Of Contents - Grizzly G9249 Owner's Manual

INTRODucTION ............................................... 2
Foreword ........................................................ 2
Contact info.................................................... 2
Functional overview ...................................... 2
identification ................................................... 3
Machine data sheet ...................................... 4
SEcTION 1: SAfETy ....................................... 7
safety instructions for Machinery .................. 7
Additional safety instructions ........................ 9
for Metal lathes ............................................. 9
SEcTION 2: cIRcuIT REQuIREMENTS ...... 10
220V operation ............................................ 10
SEcTION 3: SETuP ....................................... 11
setup safety ................................................ 11
items needed for setup ............................... 11
unpacking .................................................... 11
inventory ...................................................... 12
Clean up ...................................................... 13
site Considerations ...................................... 14
lathe Assembly & placement ...................... 14
Mounting to shop Floor ............................... 16
Check gearbox oil ...................................... 17
test run ...................................................... 17
spindle Break-in .......................................... 19
recommended Adjustments ........................ 19
SEcTION 4: OPERATIONS ........................... 20
operation safety .......................................... 20
Basic Controls .............................................. 20
Chuck & Faceplate Mounting/removal ....... 22
Mounting a Workpiece ................................. 23
Centers ........................................................ 26
tailstock ....................................................... 27
offsetting tailstock ...................................... 28
Aligning tailstock ......................................... 28
drilling with tailstock ................................... 30
steady rest ................................................. 31
Follow rest .................................................. 32
Cross slide................................................... 32
Compound slide .......................................... 33
tool posts .................................................... 33
spindle speed.............................................. 34
power Feed.................................................. 36
setting Feed rate ........................................ 37
Change gears.............................................. 38
threading operation .................................... 40

Table of contents

SEcTION 5: AccESSORIES ......................... 42
SEcTION 6: MAINTENANcE ......................... 46
schedule ...................................................... 46
Cleaning & protecting .................................. 46
lubrication ................................................... 47
tensioning/replacing V-Belts ...................... 51
SEcTION 7: SERVIcE ................................... 53
troubleshooting ........................................... 53
Adjusting gibs .............................................. 56
tailstock lock .............................................. 57
Cross slide Backlash ................................... 57
gap removal ............................................... 58
spindle Bearing preload .............................. 58
rest Finger tips .......................................... 61
Adjusting half-nut ........................................ 62
SEcTION 8: WIRING ...................................... 63
electrical safety instructions ........................ 63
Wiring overview ........................................... 64
electrical Cabinet Wiring diagram ............... 65
Control panel & Motor Wiring diagrams ...... 66
SEcTION 9: PARTS ....................................... 67
Bed ............................................................... 67
headstock .................................................... 68
Feed rate gearbox ..................................... 71
Apron ........................................................... 73
Carriage ....................................................... 75
tailstock ....................................................... 77
spindle lever ............................................... 78
Change gear Cover ..................................... 79
steady rest ................................................. 80
Follow rest .................................................. 81
electrical Cabinet ......................................... 82
Cabinet stand .............................................. 84
Accessories .................................................. 85
label placement .......................................... 86
WARRANTy AND RETuRNS ........................ 89