Grizzly G1182HW Instruction Manual

Grizzly G1182HW Instruction Manual

6" x 47" heavy-duty jointer
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6" X 47" HEAVY-DUTY JOINTER
MODEL G1182HW / G1182ZHW / G1182Z / G1182ZX

INSTRUCTION MANUAL

G1182Z
G1182ZHW
G1182HW
G1182ZX
COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
JANUARY, 2002 PRINTED IN TAIWAN.

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Summary of Contents for Grizzly G1182HW

  • Page 1: Instruction Manual

    MODEL G1182HW / G1182ZHW / G1182Z / G1182ZX INSTRUCTION MANUAL G1182Z G1182ZHW G1182HW G1182ZX COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. JANUARY, 2002 PRINTED IN TAIWAN.
  • Page 2 Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
  • Page 3 Description G1182HW Steel Stand Stand Toggle On / Off Switch Hand Wheels Table Adjustment 1 H.P. Motor Chip Chute Dust Collection 215 lbs. Weight Infeed Table: The infeed table is the table where the cutting operation begins. When facing the front of the jointer, it is on the right hand side.
  • Page 4: Table Of Contents

    1. SAFETY WARNINGS ...3 SAFETY RULES FOR ALL TOOLS ...4 ADDITIONAL SAFETY INSTRUCTIONS FOR JOINTERS ...5 2. CIRCUIT REQUIREMENTS 110V OPERATION ...6 GROUNDING ...6 EXTENSION CORDS ...6 3. INTRODUCTION COMMENTARY...7 UNPACKING ...8 PIECE INVENTORY...8-9 CLEAN UP ...10 SITE CONSIDERATIONS ...10 4.
  • Page 5: Safety

    SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages.
  • Page 6: Safety Rules For All Tools

    Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate.
  • Page 7: Additional Safety Instructions For Jointers

    Additional Safety Instructions For Jointers JOINTING SAFETY BEGINS with your lumber. Inspect your stock carefully before you feed it over the cutterhead. If you have any doubts about the stability or structural integrity of your stock, DO NOT JOINT IT! MAINTAIN PROPER RELATIONSHIPS of infeed and outfeed table surfaces and cut- terhead knife path.
  • Page 8: Circuit Requirements

    SECTION 2: CIRCUIT REQUIREMENTS 110V Operation The Model G1182 Jointer Series is wired for 110/120V, single- phase operation. The 1 H.P. motor is dual voltage; however, we do not recom- mend converting to 220V because the magnetic switch is only rated for 110V. The motor will safe- ly draw 14 amps at 110V.
  • Page 9: Introduction

    We are proud to offer these four models of the Model G1182 6" Jointer. These machines are part of a growing Grizzly family of fine woodworking machinery. When used according to the guide- lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satis-...
  • Page 10: Unpacking

    Model G1182HW (Figure2A) weight. unpacking Model G1182HW (Figure 2B) Same as above except the stand assembly is replaced by a one piece cabinet stand. Piece Inventory • Jointer Assembly •...
  • Page 11 Model G1182Z (Figure 2C) • Jointer Assembly • Fence Assembly • Stand Assembly • Dust Hood • Hardware -Hex Bolts ⁄ " - 16 x -Lock Washers ⁄ ® -Allen Wrench 3mm -V-Belt -Knife Setting Jig -Tilt Lever -Knob -Locking Screw -Flat Washer ⁄...
  • Page 12: Clean Up

    Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up.
  • Page 13: Assembly

    2. Mount the two dust chute sides to the dust Stand (G1182HW) panel with the machine screws and washers provided. See Figure 3. Figure 3. Attachment of the two end panels. chute end as shown in Figure 4. Note that the flanges are pointed away from the inside of the chute.
  • Page 14 Figure 4. Attaching the dust chute. 3. Position the dust chute base between the dust chute sides (flanges up), carefully aligning the screw holes in the base and the sides. See Figure 4 and 5. The flanges should be inside the chute.
  • Page 15: Stand

    6. The power switch is already installed on the right hand panel of the stand. To complete the wiring, it is first necessary to remove the switch assembly from the stand. Remove the ® two Phillips head screws holding the metal mounting plate to the stand.
  • Page 16: V-Belt

    V-Belt Loosen the motor mount bolts located inside the dust chute and slide the motor up until you can attach the V-Belt to the pulleys. See Figure 8. Figure 8. Motor mounts inside dust chute. Allow the weight of the motor to rest against the V-Belt and lightly tighten one motor mount bolt.
  • Page 17: Cutterhead Guard

    Cutter Guard The cutterhead guard pivot shaft is slotted on the end. This slot fits over the tang at the end of a spring located in the spring housing. See Figure 11. Look down the pivot hole to get an idea where this tang is located. Remove the setscrew from the slotted end of the pivot shaft.
  • Page 18: Knife Setting Gauge

    Knife Setting Gauge 1. Insert the steel rod through the hole in each adjuster arm until the notches for the E-clips extend past the adjustment arms on both sides. 2. Attach the E-clips to the notches to lock adjustment arms onto the steel rod. The adjustment arms are symmetrical, so the placement is not a concern.
  • Page 19: Adjustments

    SECTION 5: ADJUSTMENTS Disconnect power to the machine when perform- ing any maintenance, assembly ments. Failure to do this may result in serious personal injury. Keep rolled up and out of the way of machinery and keep hair pulled back. Wear safety glasses during the entire adjust- ment process.
  • Page 20 before shipping. Springs are also included in the cut- terhead supplied with your machine. They may be used instead of the jack screws depending on your preference. Now is a good time to double-check the knife settings. To inspect and adjust knife set: 1.
  • Page 21: Outfeed Table

    Figure 16A shows the location of the springs. G1182 6" Series Jointers Tighten Model G1182HW uses handwheels for out- Facing the fence, the outfeed table is located to the left of the cutterhead. The outfeed table must be aligned to the highest point of the arc of the blades.
  • Page 22: Infeed Table

    Figure 17. Table stop bolt and check nut. Figure 18. Illustrates the use of a straightedge to ensure proper outfeed adjustment. 4. Loosen the table lock handle and raise or lower the table with the lever until the straight- edge barely touches one of the knives. Rock the cutterhead to ensure that the blade is at the highest point of its arc.
  • Page 23: 90° Fence Stop

    90° Fence Stop Place a square on the outfeed table fairly close to the cutterhead. See Figure 20. Figure 20. Use of square to align fence. Loosen the fence lock handle and the check- nut on the positive stop bolt. Turn the bolt against the tab until the fence contacts the edge of the square evenly.
  • Page 24 Figure 23. Jointer fence in 45° stop position. If there is a gap between the bevel’s blade and the face of the fence, turn the stop bolt until the gap is gone. Tighten jam nut. Move your fence forward, then back against the stop. Recheck the stop bolt.
  • Page 25: Operations

    SECTION 6: OPERATIONS Test Run Disconnect power to the machine when perform- ing any maintenance, assembly ments. Failure to do this may result in serious personal injury. Keep loose rolled up and out of the way of machinery and keep hair pulled back. Wear during the entire opera- tion process.
  • Page 26: Edge Jointing

    Edge Joining The purpose of edge jointing is to produce a fin- ished, flat-edged surface that is suitable for join- ery or finishing. It is also a necessary step prior to ripping stock to width on a table saw or radial arm saw.
  • Page 27: Surface Planing

    Surface Planing The purpose of planing on a jointer is to produce one flat surface. The theory behind this is that once you have one flat surface on a board, it can then more readily be milled to precise, final dimensions on a thickness planer.
  • Page 28: General

    SECTION 7: MAINTENANCE Disconnect power to the machine when perform- ing any maintenance, assembly ments. Failure to do this may result in serious personal injury. Keep loose rolled up and out of the way of machinery and keep hair pulled back. Wear safety glasses dur- ing the entire mainte- nance process.
  • Page 29: Closure

    G1182 6" Series Jointers We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department listed in Section 3 Introduction.
  • Page 30: Machine Data

    Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 JOINTER MODELS G1182HW / G1182ZHW / G1182Z / G1182ZX Design Type ...Floor Model Capacities: Maximum Depth of Cut... Maximum Width of Cut ...6" Cutterhead Speed...5000 R.P.M.
  • Page 31: Parts Breakdown And Parts Lists

    PART # DESCRIPTION 01 PG1182001 BASE BASE PG1182HW001 (TYPE HW) 02 PG1182002 INFEED TABLE INFEED TABLE PG1182HW002 03 PG1182003 OUTFEED TABLE OUTFEED TABLE PG1182HW003 04 PG1182004 05 PG1182005 TABLE LOCK HANDLE 05A P102603A LOCK HANDLE 06 PSS12 SETSCREW 07 PN05 HEX NUT 08 PG1182008 TABLE ADJUST ROD...
  • Page 32 STAND FOR JOINTER MODEL G1182Z & G1182ZHW PART # DESCRIPTION 35 PN03 HEX NUT 36 PG1182333 KNOB 37 PG1182332 CABINET DOOR 38 PG1182331 CABINET STAND 39 PG1182317 MOTOR PULLEY 40 PSS03 SET SCREW 41 PK23M KEY 5 x 5 x 25mm 42 PG1182320 MOTOR 43 PW07...
  • Page 33 PART # DESCRIPTION 101 PG1182101 FENCE 102 PG1182102 PIVOT STUD 103 PG1182103 FENCE HINGE 104 PG1182104 SPECIAL SCREW 105 PN08 HEX NUT 106 PG1182106 TILT LEVER 107 PG1182107 KNOB 108 PG1182108 SPECIAL SCREW 109 PG1182109 FENCE BRACKET 110 PG1182110 FENCE STOP BRACKET 111 PG1182111 SPECIAL CAP SCREW 112 PN10...
  • Page 34 201 PG1182201 202 G1188 203 P1021103 204 PG1182204 205 P1017117 206 PN11 207 PLW04 208 PG1182208 209 PG1182209 210 P6202 211 PK23M 212 P6203 213 PG1182213 214 PG1182214 215 PSS03 216 PG1182216 -32- CUTTERHEAD PART # DESCRIPTION CUTTERHEAD KNIVES, SET OF THREE SPRING KNIFE GIB GIB BOLT...
  • Page 35 STAND FOR JOINTER MODEL G1182HW 322-1 PART # DESCRIPTION 301 PG1182301 BASE PANEL 302 PG1182302 RIGHT STAND SUPPORT 303 PG1182303 LEFT STAND SUPPORT 304 PG1182304 LEFT DUST CHUTE 305 PG1182305 RIGHT DUST CHUTE 306 PG1182306 MOTOR SUPPORT 307 PG1182307 FRONT PANEL...
  • Page 36 LOCK COLLAR PG1182HW408 HANDWHEEL PG1182HW409 FLAT WASHER 10 PHLP HD SCR 10-24 X SET SCREW ⁄ "-20 X is substituted for the lever adjustment mechanism on the G1182HW & G1182ZHW only. ⁄ " " ⁄ " " ⁄ " ⁄...
  • Page 37 PEDESTAL MOUNTED SWITCH FOR JOINTER MODEL G1182ZX G1182 6" Series Jointers PART # DESCRIPTION SELF TAPPING SCREW PG1182ZX414 415 PB02 HEX BOLT 416 PW06 FLAT WASHER 417 PN05 ⁄ "-20 NUT SWITCH HOUSING PG1182ZX418 PEDESTAL PG1182ZX419 BACK SWITCH PLATE PG1182ZX420 PEDESTAL MOUNT PG1182ZX421 “ON”...
  • Page 38 STAND FOR JOINTER MODEL G1182ZX -36- PART # DESCRIPTION 426 PB22 HEX BOLT PN03 HEX NUT HEAVY-DUTYCABINET STAND PG1182ZX428 429 PW02 FLAT WASHER These parts are exclusive to the Model G1182ZX stand. The rest of the parts for this stand are located on the Model G1182Z &...
  • Page 39: Troubleshooting Guide

    TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Motor will not start. Low voltage. Open circuit in motor or loose connections. Motor will not start; fuses or Short circuit in line cord or plug. circuit breakers blow. Short circuit in motor or loose connections. Incorrect fuses or circuit break- ers in power line.
  • Page 40: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 41 Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________...
  • Page 42 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
  • Page 43 G1182 6" Series Jointers -41-...
  • Page 44 -42- G1182 6" Series Jointers...

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