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Assembly and Operation
Liquid Propane Gas Grill
Model No.
259.162190
THIS GRILL IS FOR OUTDOOR
USE ONLY
CAUTION
Read and follow all Safety Statements,
Assembly instructions, and Use
and Care Manual Directions before
!
attempting to assemble and cook.
CAUTION
Some parts may contain sharp edges,
wear protective gloves if necessary.
!
Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A
®
1
Failure to follow all manufacturer's
WARNING
instructions could result
!
in serious personal injury and/or
property damage
Customer Service
Toll Free 1-800-396-3838
To Installer/Assembler: Leave these
instructions with consumer.
To Consumer: Keep this manual for future
reference.
.
www.sears.com
SP5289B-37
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Summary of Contents for Kenmore 259.162190
- Page 1 Assembly and Operation ® Liquid Propane Gas Grill Model No. 259.162190 THIS GRILL IS FOR OUTDOOR Failure to follow all manufacturer’s WARNING instructions could result USE ONLY in serious personal injury and/or property damage CAUTION Read and follow all Safety Statements,...
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Page 2: Table Of Contents
Table of Contents Limited Warranty One Year Full Warranty on Kenmore Grill If this grill is defective in material or worksmanship within one Warranty............2 year from the date of purchase, contact Sears at 1-800-4-MY-HOME® to have it repaired free of charge. Safety..............2 Caring for your equipment......3 Additional Full Warranty on Specific Grill Parts... -
Page 3: Safety
CAUTION WARNING Failure to ensure correct venturi tube assembly For residential use only. Do not use for may result in a hazardous fire or explosion commercial cooking. causing serious bodily injury and/or property damage. WARNING CARBON MONOXIDE HAZARD INSTALLATION Combustion byproducts include carbon THE INSTALLATION OF THIS APPLIANCE MUST monoxide which has no odor and can CONFORM WITH LOCAL CODES OR, IN THE... - Page 4 L.P. GAS CYLINDER NEW OPD HANDWHEEL Gas cylinders manufactured today have mechanisms to provide worry free grilling year round: Q.C.C.1 or Type 1-Quick Connect Coupling Valve, ensure fast tank hook-ups requiring only hand External threads tightening. The redundant on Coupling Valve. valve system inhibits the flow of gas to the burner if the connection is not correct.
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Page 5: Transportation And Storage
2. TRANSPORTATION AND STORAGE: WARNING: Although it is safe when used properly, careless handling of the propane gas cylinder could result in fire, explosion, and/or serious injury. PROPANE GAS IS HEAVIER THAN AIR, AND WILL COLLECT IN LOW AREAS, INCREASING THE ABOVE RISKS THEREFORE: •... -
Page 6: Hardware
HARDWARE Master Bagpack 1/4" - 20 X 2" Carriage Bolt 1/4"-20 Large Body Wing Nut 1/4" - 20 X 3/4" Carriage Bolt 1/4”-20 Tapered Wingnut (6 pieces) (16 pieces) (2 pieces) (22 pieces) Hinge Clip #10-24 Knurl Screw 3/8"-16 Knurl Nut Push Pin (Console) (Side Panel) -
Page 7: Assembly
ASSEMBLY No Tank Tank Notch Bracket Bracket Caster Plug Left hand leg assembly Right hand leg assembly 1. Turn leg assembly upside down as shown and insert caster plug. Make sure caster plug tab is in line with notch in leg. Leg Assembly (Left Hand shown) 2. - Page 8 5. Position left hand leg assembly as shown with console mounting tab facing up. Place non-tank side of bottom pan over bottom support. Attach bottom pan with 1/4”-20 x 3/4” carriage bolt and tapered wing nut. Console mounting tab facing up. Bottom Pan Bottom Support Tank opening on right side.
- Page 9 7. Attach console/valve assembly by positioning console over tabs and inserting two #10 knurl screws. Locate Console on tabs as shown. (Right side shown) Mounting Hole #10-24 Knurl Screw...
- Page 10 8. Position side panels over legs and slide up into position. Bottom flange of side panel hooks over bottom support. Push against leg assembly Then slide up into position...
- Page 11 9. Position front panel and front panel strap into place. Insert 1/4”-20 x 2” carriage bolt through the four locations shown. Front panel strap Front panel 1/4-20 Tapered Wing Nuts 10. Stand the unit onto the casters and attach 4 1/4-20 tapered wing nuts to the four carriage bolts previously installed.
- Page 12 11. Locate side burner base, right hand shelf trim, right front shelf bracket, and right rear shelf bracket as shown. Right rear shelf bracket Right hand shelf trim Side Burner Base Right front shelf bracket 12. Position parts as shown and assemble using (3) 1/4”-20 x 3/4 “ carriage bolts and tapered wing nuts. NOTE: Insert tab on shelf trim into hole in sideburner base.
- Page 13 13. Locate left hand shelf, left hand shelf trim, left front shelf bracket, and left rear shelf bracket. Position parts as shown and assemble using (3) 1/4-20 x 3/4 carriage bolts and tapered wing nuts. NOTE: Insert tabs on shelf trim into slots in shelf as parts are assembled.
- Page 14 14. Position side burner base assembly onto right side mounting bracket as shown in the sequence illustrated below. Shelf Assembly Brackets on burner base assembly fit NOTE: Install carriage bolts here first “inside” mounting bracket. (front and back) when mounting assembly to mounting bracket.
- Page 15 17. Feed side burner valve through opening in right side Knob panel. Insert valve into opening in burner base from underneath (1) and twist in the direction shown (2) so that slots align with rims of shelf plate. Valve orifice should point towards burner.
- Page 16 19. Position base casting down over 1/4”-20 studs and secure in place with two 1/4”-20 large body wing nuts. 1/4"-20 Large Body Wing Nut...
- Page 17 20. Position bottom cross lighter assembly as shown, being sure to feed ignitor wires through the front holes in the bottom of the base casting. Bottom cross-lighter just “lays” loose at this stage of the assembly. NOTE: Cross lighter top and cross lighter bottom assembly come packaged together with the grill burners. These parts should be separated prior to this step.
- Page 18 21. Install burners by feeding burner though slot in the base casting and guiding burner tube over orifice in valve, see illustration below. Secure burners with three 1/4”-20 x 3/4” carriage bolts and 1/4”-20 Knurl nuts. Burner Tube Valve Orifice Burner tube must fit over valve orifice as shown.
- Page 19 22. Install three cross lighter spacers over threaded studs in bottom cross lighter, then install cross lighter top plate. Secure with three #10-24 wingnuts. Tabs in cross lighter top must fit into “grooves” on top of burners as shown in illustration below. Spacer #10-24 Wingnut Cross Lighter Spacer...
- Page 20 23. Install Heat Distribution Plate by placing in position so that the six supports rest on the six ribs in the base casting. Support Rib in Base Casting...
- Page 21 23. Install Lid, Overlay, Handle, Cooking Grid, Warming Rack, Hinge Clip, and Logo. Install lid before installing overlay, logo, and temperature gauge. 1. Install lid and hinge clip as shown. 2. Place overlay on top of lid 3. Attach logo 4.
- Page 22 24. Install grease tray from rear of grill by sliding grease tray in on support rails until the front of the tray drops down over the front of the support rails.
- Page 23 26. Attach the two wires from the ignitor and the two wires from the side burner to any of the four small terminals on Ignitor ignitor module as shown. Next, Attach the two wires from console assembly to the two large terminals as shown.
- Page 24 29. Install swing griddle hardware in hole provided in side burner base as shown. 30. Place swing griddle onto mounting pin as shown. Swing Griddle Mounting Pin...
- Page 25 31. Insert Illuminator into slots as shown below, and tighten knurl nuts to illuminator bolts on bottom of shelf plate. For battery installation see pg. 28...
- Page 26 33. Place tank into hole located in bottom plate. Insert Tank Bracket into Slot and rotate it 90 Degrees. Slide bracket down over tank ring to hold t ank in place. 34. Connect regulator with tank valve. CAUTION Be sure that hose assembly does not contact the base casting or any other parts which will get hot.
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Page 27: Operation
4. Repeat steps 1 to 3. If burner fails to light, refer to the OPERATION Troubleshooting Guide to determine cause and solution. 5. Once left burner is lit push in and turn center burner knob Warning: Before proceeding with to high. Once it is lit, push in and turn right burner knob to high. -
Page 29: Cooking Techniques
WARMING RACKS BREAKING IN YOUR GRILL A warming rack may be included with your grill and provides Before cooking on your gas grill for the first time, you should you with additional cooking space away from direct heat. This "break it in" by operating it for a short period of time without any is useful when cooking delicate items such as fish, boneless food. -
Page 30: Cleaning And Maintenance
CLEANING & MAINTENANCE AREAS TO TEST ON NATURAL GAS GRILLS: • All hose connections To keep your grill working at its peak efficiency as well as (see Figure 10C) contribute to the safe operation of this unit, perform all of the •... - Page 31 GRILL EXTERIOR : It is possible that very small insects could WARNING The white spots that may appear on the outside of the casting make webs or nest in the venturi tubes. This are caused by the oxidation of the aluminum. This oxidation can will partially or completely block the flow of usually be removed with soap and water.
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Page 32: Parts
Part List Kenmore Propane Gas Grill 259.162190 REF # PART # DESCRIPTION Logo SP5051-26 SM5006-1K Temperature Gauge SP5002-30 Left Hand Handle End SP5028-19 SP5003-16 Knurl Nut SP5029-19 Right Hand Handle End SP5000-16 Wing Nut SP5000-17 Washer SM5054-42 Handle Tube SP101-3... -
Page 33: Exploded View
EXPLODED VIEW Kenmore Propane Gas Grill 259.162190 (Tank Not Included) -
Page 34: Troubleshooting
TROUBLESHOOTING GUIDE IF YOU ARE EXPERIENCING DIFFICULTY AFTER FOLLOWING THIS GUIDE, PLEASE CONTACT OUR CUSTOMER SERVICE TOLL FREE - PHONE 1-800-396-3838 OR FAX 1-615-441-2941. WHAT HAPPENS WHAT TO LOOK FOR 1. Burners will not light. Out of propane? Is venturi properly seated over orifice? Inspect both venturis and burner holes for obstructions. - Page 35 Notes...
- Page 36 Get it fixed, at your home or ours! Your Home For repair – in your home – of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.