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Kenmore 259.162190 Assembly & Operation Instructions

Liquid propane gas grill
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Assembly
and Operation
Liquid Propane Gas Grill
Model No.
259.162190
@
NO TOOL
THINSGRILL mSFOR OUTDOOR
USE ONLY
CAUTION
Read and follow all Safety Statements,
Assembly
instructions,
and Use
land Care Manual
Directions
before
attempting
to assemble
and cook.
CAUTION
Some parts may contain
sharp edges,
wear
protect ve g oves
f necessary.
Failure
to follow all manufacturer's
instructions
could result
in serious personal
injury and/or
property
damage.
Customer
Service
Toll Free 1-800-396-3838
To Installer/Assembler:
Leave these
instructions
with consumer.
To Consumer:
Keep this manual for future
reference.
Sears, Roebuck
and Co., Hoffman
Estates,
IL 60179, U.S.A
www.sears.co_
SP5289B-37

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Summary of Contents for Kenmore 259.162190

  • Page 1 Assembly and Operation Liquid Propane Gas Grill Model No. 259.162190 NO TOOL THINSGRILL mSFOR OUTDOOR Failure to follow all manufacturer's instructions could result USE ONLY in serious personal injury and/or property damage. CAUTION Read and follow all Safety Statements, Customer...

  • Page 2: Product Record

    One Year Full Warranty on Kenmore If this grill is defective in material or worksmanship within year from the date of purchase, contact Sears lo800o4oMYoHOME® to have it repaired free of charge, Additional Full Warranty on Specific Grill Parts For the time periods...

  • Page 3: Carbon Monoxide

    Failure to ensure correct venturi tube assembly For residential u se only.Do not use for may result in a hazardous fire or explosion commercial cooking. causing serious bodily injury and/or property damage. CARING FOR YOUR EQUIPMENT CARBON MONOXIDE HAZARD mNSTALLATION Combustion byproducts include carbon THE INSTALLATION OF THIS APPMANCE...
  • Page 4 LP. GAS CYUNDER NEW OPD THE CYLINDER MUST ALSO BE EQUIPPED WITH: HANDWHEEL Gas cylinders manufactured today have a. A shut-off valve terminating in a proper cylinder valve outlet mechanisms to provide worry free specified in current standards: grilling year round: •...
  • Page 5 2. TRANSPORTATION AND STORAGE: Prior to attaching the propane cylinder to the hose and regulator, be sure the cylinder valve and the appliance valves are OFF. The VVARN_NG: Although it is safe when used properly, careless cylinder valve is turned off by rotating the handwheel (see Figure 3) handling of the propane...
  • Page 6 Master Bagpack 114" o 20 X 2" Carriage Bolt 1t4" - 20 X 3/4" Carriage Bolt 1/4%20 Large Body Wing Nut t/4"-20 Tapered Wingnut (6 pieces) (16 pieces) (2 pieces) (22 pieces) #t0o24 Knurl Screw 3/8%16 KnuH Nut Binge Clip Push Pin (Side Panet) (Console)
  • Page 7 No Tank Tank Bracket Bracket Caster Plug Left hand leg assembly Right hand leg assembly 1. Turn leg assembly upside down as shown and insert caster plug, Make sure caster plug tab is in line with notch in leg. Leg Assembly (Left Hand shown) 2.
  • Page 8 5. Position left hand leg assembly as shown with console mounting tab facing up. Place nonztank side of bottom pan over bottom support. Attach bottom pan with 1/4"z20 x 3/4" carriage bolt and tapered wing nut. Console mounting tab facing up. Bottom Pan Bottom Support_ Tank opening on right side.
  • Page 9 7. Attach console/valve assembly by positioning console over tabs and inserting two #10 knurl screws. Locate Console on tabs as shown. (Right side shown) Mounting Hole #t0o24 KnuH Screw...
  • Page 10 8. Position side panels over legs and slide up into position. Bottom flange of side panel hooks over bottom support. Push against leg assembly Then slide up into position...

  • Page 11: Front Panel

    9,Position frontpanel a ndfrontpanel s trapintoplace. insert1/4"-20 x 2"carriage boltthrough thefourlocations s hown. Frontpanel s trap Frontpanel 1/4-20 Tapered Wing Nuts 10, Stand the unit onto the casters and attach 4 1/4-20 tapered wing nuts to the four carriage bolts previously installed.
  • Page 12 11.Locate sideburner base, r ighthandshelftrim,rightfrontshelfbracket, andrightrearshelfbracket a s shown. Rightrear shelfbracket Righthand shelftrim_ SideBurner B ase Right f ront shelfbracket 12.Position partsasshown andassemble u sing(3) 1/4"z20 x 3/4"carriage boltsand tapered wingnuts. NOTE: i nserttabonshelftrimintoholein sideburner base. NOTE: T hesetwoholes notusedin thisstep. 1/4"...
  • Page 13 13.Locate lefthand shelf,lefthand shelftrim,leftfrontshelfbracket, andleftrearshelf bracket. P osition parts as shown andassemble using (3) 1/4z20 x 3/4carriage boltsand tapered wingnuts. NOTE:Insert t absonshelftrimintoslots inshelfas partsare assembled. Left hand shelf trim Insert tab Left rear shelf bracket into hole NOTE: These two holes not used in this step.
  • Page 14 14.Position sideburner b aseassembly o ntorightsidemounting bracket a s shown inthesequence i llustrated below. Shelf A ssembly Brackets onburner b aseassembly f it NOTE: I nstallcarriagebolts herefirst "inside"mounting bracket. (frontandback}whenmountingassembly to mountingbracket. IMPORTANT. Flange o nburner b ase should goovertheflange onthemounting b racket asshown.
  • Page 15 17. Feed sideburner v alvethrough opening inrightside Knob panel. I nsert v alveintoopening in burner b asefrom underneath ( 1)andtwistin thedirection shown (2)so thatslotsalignwithrimsof shelfplate. V alve orifice shouldpointtowards burner. I nstall k nob. Side Burner Valve Side Panel Opening 18.
  • Page 16 19. Position basecasting down over1/4"z20 s tudsandsecure in place w_th two1/4"z20 l arge bodywingnuts. 114"o20 Large Body Wing Nut...
  • Page 17 20.Position bottom crosslighter a ssembly a s shown, beingsuretofeedignitor wiresthrough thefrontholes in thebottom ofthebasecasting. B ottom cross-lighter just "lays"loose atthisstageoftheassembly. NOTE: C rosslighter topandcrosslighter bottom assembly comepackaged t ogether w ilh 1he g rill b urners. Theseparts should be separated p riortothisstep. Left side of cross lighter.
  • Page 18 21.install b urners byfeedingburner t hough slotinthebasecasting andguiding burner t ubeoverorifice invalve, s eeillustration b elow. S ecure burners withthree1/4"z20 x 3/4"carriage boltsand1/4"z20 K nurl n uts. Burner Tube Orifice Burner tube must fit over valve orifice as shown. lf4"o20 KnuH Nut lf4"...
  • Page 19 22.Install t hreecross lighter spacers over threaded studs in bottom cross lighter, then install cross lighter top plate. Secure with three #10-24 wingnuts. Tabs in cross lighter top must fit into "grooves" on top of burners as shown in illustration below. #10-24 Wingnut Cross...
  • Page 20 23.Install H eatDistribution Platebyplacing in 3osition sothatthesixsupports r estonthesixribsin thebasecasting. Suppo_ Rib in Base Casting...
  • Page 21 23.Install L id,Overlay, Handle, C ooking Grid,Warming Rack, H ingeClip,andLogo. Install l idbefore installing overlay, logo,andtemperature g auge. 2. Place overlay ontopoflid 3.Attachlogo 4. Secure overlay with (2) # 6 wingnuts. NOTE: T ighten wing nuts securely, 5, Install temperature gauge.
  • Page 22 24. Install g rease trayfromrearofgrillbysliding grease trayin onsupport r ailsuntilthe frontofthetraydropsdownoverthefrontofthesupport r ails.
  • Page 23 26.Attachthetwowiresfromtheignitor andthetwowiresfromthesideburner toanyofthefoursmall t erminals o n Ignitor ignitor module asshown. Next,Attach thetwowiresfromconsole assembly t othetwolargeterminals asshown. (4) Small Terminals (2) Large Terminals Important:Besuretoattach wirescorrectly t oterminals. Correct incorrect NOTE: Use one of the supplied plastic ties to bundle the two large terminal wires together, and one to bundle the four small terminal wires together.
  • Page 24 29.Install s winggriddle hardware i n holeprovided i n sideburner baseas shown. 30. Place swing griddle onto mounting pin as shown. Swing Griddle Mounting Pin...
  • Page 25 31. Insert Illuminator into slots as shown below, and tighten knurl nuts to illuminator bolts on bottom of shelf plate. For battery installation see pg. 28...
  • Page 26 33.Place tankintoholelocated inbottom plate. Insert T ank Bracket intoSlotandrotate it90Degrees, Slide bracket down over_ank r ingtoholdtankinplace, 34. Connect regulator with tank valve. Be sure that hose assembly does not contact the base casting or any other parts which will get hot.

  • Page 27: Troubleshooting

    4. Repeat steps 1 to 3. If burner fails to light, refer to the Troubleshooting Guide to determine cause and solution. 5. Once left burner is lit push in and turn center burner knob Warning: Before proceeding with _!_gh. Once it is lit, push in and turn right burner knob to the following...
  • Page 28 THE "iLLUMiNATOR" SWING GRDDLE Do not overload the swing griddle. A maximum weight The "Illuminator" grill light has the batteries included in of 2 Ibs is specified. the box. The batteries should be installed in the light unit located in the light head assembly. To detach Remove the swing griddle or swing it out of the way light unit from the housing, grasp the housing firmly when lighting the side burner.

  • Page 29: Breaking In Your Grill

    WARMING RACKS BREAKING IN YOUR GRILL A warming rack may be included with your grill and provides Before cooking on your gas grill for the first time, you should you with additional cooking space away from direct heat. This "break it in"...
  • Page 30 AREAS TO TEST NATURAL GRILLS: • All hose connections To keep your grill working at its peak efficiency as well as (see Figure 10C) contribute to the safe operation of this unit, perform all of the • All valve connections operations below at least once a year...
  • Page 31 GRILL EXTERIOR It is possible that very small insects could The white spots that may appear on the outside of the casting make webs or nest in the ventud tubes. This are caused by the oxidation of the aluminum. This oxidation can will partially or completely block the flow of...
  • Page 32 Kenmore P ropane GasGrill 259.162190 REF # PART # DESCRIPTION SP5051-26 Logo SM5006-1K SP5002-30 Temperature Gauge Left Hand Handle End SP5028-19 SP5003-16 Knud Nut SP5029-19 Right Hand Handle End SP5000-16 Wing Nut SP5000-17 Washer SM5054-42 Handle Tube SP101-3 Cooking Grid...
  • Page 33 Kenmore Propane Gas Grill 259.162190...
  • Page 34 Outof propane? I s ventud properly s eated overorifice? Inspect b othventuris and 1. Burners will not _ight. burnerholesforobstructions. Checkignition spark.Is cylinder v alveturnedon? Regulator a ssembly not fullytightened to cylinder v alve?if youhaveelectronic ignitor, i sthe battery good? 2. Flame burns out on Has grill been sufficiently preheated before turning to "Low"? Is venturi properly...
  • Page 35 Notes...
  • Page 36 ® Registered Trademark / TM Trademark Service Mark of Sears, Roebuck and Co. ® Marca Registrada Marca de F_brica Marca de Servicio de Sears, Roebuck and Co. MC Marque de commerce Marque d_pos_e de Sears, Roebuck and Co. ® Sears, Roebuck and Co.