KTM 125 EXC EU Owner's Manual page 6

TABLE OF CONTENTS
15 ELECTRICAL SYSTEM ................................................ 98
15.1 Removing the battery
(All 200/250/300 models)............................... 98
15.2 Installing the battery
(All 200/250/300 models)............................... 98
15.3 Recharging the battery
(All 200/250/300 models)............................... 99
15.4 Changing the main fuse
(All 200/250/300 models)............................. 100
15.5 Removing the headlight mask with the
headlight...................................................... 101
15.6 Refitting the headlight mask with the
headlight...................................................... 101
15.7 Changing the headlight bulb .......................... 101
15.8 Changing the turn signal bulb (All EXC
models)........................................................ 102
15.9 Checking the headlight setting ....................... 103
15.10 Adjusting the headlight range......................... 103
15.11 Changing the speedometer battery .................. 103
16 COOLING SYSTEM ................................................... 105
16.1 Cooling system ............................................. 105
16.2 Checking the antifreeze and coolant level ........ 105
16.3 Checking the coolant level ............................. 106
16.4 Draining the coolant
16.5 Refilling with coolant
17 TUNING THE ENGINE.............................................. 109
17.1 Checking the play in the throttle cable ............ 109
17.2 Adjusting the play in the throttle cable
17.3 Carburetor - idle............................................ 109
17.4 Carburetor - adjusting the idle speed
17.5 Emptying the carburetor float chamber
17.6 Checking the basic position of the shift lever ... 112
17.7 Adjusting the basic position of the shift
lever ....................................................... 112
x
17.8 Engine characteristic - auxiliary spring
(All 250/300 models).................................... 112
17.9 Engine characteristic - setting the auxiliary
spring (All 250/300 models) ..................... 112
x
18 SERVICE WORK ON THE ENGINE ............................. 114
18.1 Checking the gear oil level ............................. 114
18.2 Changing the gear oil
18.3 Draining the gear oil
18.4 Refilling with gear oil
18.5 Adding gear oil
19 CLEANING, CARE .................................................... 118
19.1 Cleaning the motorcycle ................................ 118
19.2 Checks and maintenance steps for winter
operation...................................................... 119
20 STORAGE ................................................................ 120
20.1 Storage ........................................................ 120
20.2 Preparing for use after storage........................ 120
21 TROUBLESHOOTING ............................................... 121
22 TECHNICAL DATA.................................................... 123
22.1 Engine ......................................................... 123
22.1.1 All 125 models......................................... 123
22.1.2 All 200 models......................................... 123
22.1.3 All 250 models......................................... 124
22.1.4 All 300 models......................................... 124
22.2 Engine tightening torques .............................. 125
22.2.1 All 125/200 models.................................. 125
22.2.2 All 250/300 models.................................. 126
x
x
x
x ................................. 106
................................ 107
x
....... 109
x
.......... 110
x
....... 111
x
................................ 114
x
x ................................. 115
................................ 115
x
x ......................................... 116
22.3 Capacities .................................................... 127
22.3.1 Gear oil.................................................... 127
22.3.2 Coolant .................................................... 127
22.3.3 Fuel ........................................................ 127
22.4 Chassis ........................................................ 127
22.5 Electrical system........................................... 128
22.6 Tires ............................................................ 129
22.7 Fork............................................................. 129
22.7.1 125 EXC EU, all 200 models..................... 129
22.7.2 250/300 EXC EU/AUS, XC-W USA ............. 129
22.7.3 125 EXC SIX DAYS EU.............................. 130
22.7.4 250/300 SIX DAYS................................... 130
22.8 Shock absorber ............................................. 131
22.8.1 All 125/200 models.................................. 131
22.8.2 All 250/300 models.................................. 131
22.9 Chassis tightening torques ............................. 132
22.10 Carburetor .................................................... 133
22.10.1 All 125 models......................................... 133
22.10.2 200 EXC EU ............................................ 133
22.10.3 200 EXC AUS .......................................... 133
22.10.4 200 XC-W USA......................................... 133
22.10.5 250 EXC EU, 250 EXC SIX DAYS EU ......... 134
22.10.6 250/300 EXC AUS.................................... 134
22.10.7 250 XC-W USA......................................... 134
22.10.8 300 EXC EU, 300 EXC SIX DAYS EU ......... 135
22.10.9 300 XC-W USA,
300 XC-W SIX DAYS USA.......................... 135
22.10.10 Carburetor tuning (All 125 models)
22.10.11 Carburetor tuning (All 200 models)
22.10.12 Carburetor tuning (All 250 models)
22.10.13 Carburetor tuning (All 300 models)
22.10.14 General carburetor tuning
23 SUBSTANCES ......................................................... 140
24 AUXILIARY SUBSTANCES ........................................ 142
25 STANDARDS ........................................................... 144
INDEX ............................................................................ 145
4
........ 135
x
x ........ 136
........ 137
x
x ........ 138
..................... 139
x