Table of Contents
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GEAppliances.com
. . . . . . . . . . .2
Operating Instructions
Controls-Dip Switches . . . . . .3-5
Connections . . . . . . . . . . . . . .6, 7
On/Off Switch . . . . . . . . . . . . . . .8
Ventilation Control . . . . . . . . . . .8
Air Filters . . . . . . . . . . . . . . . . . . .9
Base Pan . . . . . . . . . . . . . . . . . . .9
Exhaust Coils . . . . . . . . . . . . . . . .9
Electrical Supply . . . . . . . . .11-13
Installing the Zoneline . . . .14-21
Preparation . . . . . . . . . . . . . . . .10
Servicing . . . . . . . . . . . . . . . . . .22
Normal Operating Sounds . . . .24
Consumer Support
Consumer Support . . .Back Cover
Product Registration . . . . . .25, 26
Warranty . . . . . . . . . . . . . . . . . .27
Write the model and serial
numbers here:
Model # __________________
Serial #____________________
Find these numbers on a label
on the front case panel.
. . . . . . .23
Owner's Manual and
Installation Instructions
Heat/Cool and
Heat Pump Models
7500 Series
49-7419-2
04-02 JR
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Summary of Contents for GE 49-7419-2
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Page 1: Table Of Contents
Warranty ....27 Write the model and serial numbers here: Model # __________________ Serial #____________________ Find these numbers on a label on the front case panel. Owner’s Manual and Installation Instructions Heat/Cool and Heat Pump Models 7500 Series 49-7419-2 04-02 JR... -
Page 2: Safety Instructions
IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING. WARNING! For your safety, the information in this manual must be followed to minimize the risk of fire, electric shock, or to prevent property damage, personal injury, or loss of life. SAFETY PRECAUTIONS s This Zoneline must be properly installed in accordance with the Installation Instructions before it is... -
Page 3: Controls-Dip Switches
Controls–dip switches. Controls–Dip Switches The dip switch controls are located behind the front case panel, through an opening on the front of the unit. To access the dip switches, remove the front case panel by removing the filter, taking out the four front screws, the upper two screws from the top of the panel and the shipping screws on each side, if present. - Page 4 Controls–dip switches. Freeze Sentinel (Requires room air sensor kit–RAVRMS) When this switch is enabled (UP), it turns OFF the freeze sentinel protection feature. With the switch disabled (DOWN), the freeze sentinel is activated which automatically provides heat without user interface. This helps to prevent plumbing damage by turning the heater and fans ON at 41°...
- Page 5 Temperature Limiting (Requires room air sensor kit–RAVRMS) Temperature limiting can reduce energy costs by limiting the lowest temperature that can be set for cooling and the highest temperature that can be set for heating. Temperature limiting is controlled by switches 1–6 on the top block TL1 (C) (Temp.
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Page 6: Controls-Terminal
When connected, the room air sensor will allow utilization of the temperature limiting and freeze sentinel features. NOTE: If GE thermostat RAK147P2 or RAK163P2 is used with the unit, the room sensor kit is not needed, since temperature limiting and freeze sentinel features are incorporated in the thermostats. - Page 7 Motion Sensor (Obtained locally) The Occupancy Sensor dip switch must be in the up position to use this feature. When connected, the wall mounted motion sensor will detect motion in the room and automatically cycle the unit between normal operation and energy management operation. The door and motion sensors work together to automatically cycle the unit between normal operation and energy management operation.
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Page 8: On/Off Switch
Other features of your Zoneline. On/Off Switch The unit on/off switch is located on the front of the Zoneline. To turn the unit on, press the top of the switch in. To turn the unit off, press the bottom of the switch in. -
Page 9: Care And Cleaning
If they are clogged with dirt or soot, they may be professionally steam cleaned by your GE service center. You will need to remove the unit from the case to inspect the coils because the dirt build-up occurs on the exhaust side. -
Page 10: Preparation
When the area cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel. or call 800.GE.CARES (800.432.2737). IMPORTANT ELECTRICAL SAFETY–READ CAREFULLY Save these •... -
Page 11: Installation Instructions
ELECTRICAL REQUIREMENTS • Use ONLY the wiring size recommended for single outlet branch circuit. • Proper current protection is the responsibility of the owner. Recommended branch circuit wire sizes* Nameplate maximum circuit breaker size AWG – American Wire Gauge Single circuit breaker from main box ** Based on copper wire, single insulated conductor at 60°... - Page 12 These models must be installed using the appropriate GE power supply kit for the branch circuit amperage and the electrical resistance heater wattage desired. See the POWER CONNECTION CHART on page 13 to select the appropriate kit.
- Page 13 DIRECT CONNECT APPLICATIONS MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX Make all wire connections by using appropriate UL-listed electrical connectors and techniques. Select the applicable wiring situation and follow the instructions accordingly: • 1-Phase 220-240 VAC When connecting the Zoneline to a single-phase circuit for 230V applications: Connect the white and black leads of the Zoneline power supply kit to the branch circuit L1 and L2...
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Page 14: Installing The Zoneline
ZONELINE COMPONENTS REQUIRED ACCESSORIES (Check the “Essential Elements” label on the unit.) Architectural Louver RAVAL1 30″ Dimensions: 28″W x 48″H 50″ Access Panel with Return Air Grille Wall Thermostat Model Type Heat/Cool Models Heat Pump Models Check the thermostat instructions for correct wiring and installation requirements. Installation Instructions Case Zoneline unit... - Page 15 TYPICAL UTILITY CLOSET AND DIMENSIONS UNIT INSTALLED THROUGH FRONT OF CASE Top View Architectural Louver ″ ⁄ 10″ 10″ duct 3″ min. Unit 4″ min. front Door/access panel Inside wall • 4″ min. from front of case – Unit installed through FRONT of case. •...
- Page 16 Installation Instructions UTILITY CLOSET CONNECTION LOCATIONS IMPORTANT: Plan and locate plenum, wall plug, drain and thermostat carefully to avoid interference. Hard-to-reach locations will make installation and service difficult! Use rigid duct for 90° bends and tees ″ ⁄ Flex duct may be used for transitions only A Thermostat cable: 9 B Power cord: 60″...
- Page 17 Installation Instructions RETURN AIR GRILLE INSTALLATION OPTIONS The room return air grille may be installed toward the front or either side of the unit. Improper return air arrangements will cause performance problems. There are three indoor Return Air Grille Installation options. Choose the option that best suits your installation requirements.
- Page 18 WALL PLENUM AND ARCHITECTURAL LOUVER INSTALLATION • Install the appropriate wall plenum through the exterior wall in accordance with the Installation Instructions provided with the plenum. IMPORTANT: The wall plenum is not designed to carry structural loads. Proper wall header construction is required. The plenum requires proper flashing, shim and caulk for a weather resistant installation.
- Page 19 INSTALL THE DRAIN An external or an internal drain must be attached to the drain connector. External Drain Attach a 90° PVC elbow to the unit’s female 3/4″ NPT drain connector. Use the other end of the elbow to run a 3/4″ Sch.40 PVC pipe through the knockout holes of both the wall plenum and the architectural louver to the outside.
- Page 20 INSTALL AND CONNECT THE CASE 1. Remove the front case panel and pull the unit out of the case. Place the empty case onto the platform in the closet with the outdoor side facing the wall plenum opening. Align the case to the plenum opening and attach with six screws.
- Page 21 MAKE UNIT ELECTRICAL CONNECTIONS 1. Connect the thermostat wires to the unit and set the dip switches to the appropriate settings. NOTE: See the Controls–Terminal Connections and Controls–Dip Switches sections of this manual and the manual with the separate thermostat for proper connections and settings.
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Page 22: Servicing
FINAL CHECK Review this Checklist before restoring power. • Correct line voltage? • Single circuit only? • HVACR type breaker/fuse? • Ductwork connected? • Case and unit level? • Wall plenum caulked? Level? Flashing? • Drain connected? • Wall thermostat wired correctly? •... -
Page 23: Troubleshooting Tips
This can cause the unit to cycle off due to the compressor overload. • Outdoor grille must have a minimum of 65% free area. Non-GE grilles may be too restrictive for proper performance. Consult your salesperson for assistance. • Change the filter at least every 30 days. -
Page 24: Normal Operating Sounds
Things that are normal. Normal Operating Sounds You may hear a pinging noise caused by water being picked up and thrown against the condenser on rainy days or when the humidity is high. This design feature helps remove moisture and improve efficiency. -
Page 25: Product Registration
✁ Cut here Please place in envelope and mail to: General Electric Company Warranty Registration Department P.O. Box 32150 Louisville, KY 40232-2150... -
Page 26: Serial Number
Month * Please provide your e-mail address to receive, via e-mail, discounts, special offers and other important communications from GE Appliances (GEA). Check here if you do not want to receive communications from GEA’s carefully selected partners. General Electric Company Louisville, Kentucky GEAppliances.com... -
Page 27: Warranty
Any part of the Zoneline which fails due to a defect in materials or workmanship. During this From the date of the full one-year warranty, GE will also provide, free of charge, all labor and on-site service to original purchase replace the defective part. -
Page 28: Consumer Support
Caution must be exercised, since improper servicing may cause unsafe operation. Contact Us If you are not satisfied with the service you receive from GE, contact us on our Website with all the details including your phone number, or write to: General Manager, Customer Relations Register Your Appliance Register your new appliance on-line—at your convenience! Timely product registration will allow for...