Yamaha FZ1 Owner's Manual
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OWNER'S MANUAL
FZS1000R
FZS1000RC
FZS1000SR
FZS1000SRC
LIT-11626-16-33
5LV-28199-12

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Table of Contents
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Summary of Contents for Yamaha FZ1

  • Page 1 OWNER’S MANUAL FZS1000R FZS1000RC FZS1000SR FZS1000SRC LIT-11626-16-33 5LV-28199-12...
  • Page 2 EAU03438...
  • Page 3 EAU00002 Congratulations on your purchase of the Yamaha FZS1000/FZS1000S. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5: Important Manual Information

    IMPORTANT MANUAL INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR- CYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT- TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
  • Page 6 IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE EAU04247 FZS1000R/FZS1000RC/FZS1000SR/FZS1000SRC OWNER’S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, May 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.
  • Page 7: Table Of Contents

    TABLE OF CONTENTS EAU00009 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...
  • Page 8: Safety Information

    SAFETY INFORMATION Safe riding ..................1-1 Protective apparel ................1-3 Modifications ..................1-3 Loading and accessories ..............1-3 Gasoline and exhaust gas..............1-5 Location of important labels .............. 1-7...
  • Page 9: Safe Riding

    S AFETY INFORMATION EAU00014 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: 1.
  • Page 10: Safety Information

    SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified operators.
  • Page 11: Safety Information

    6. A passenger should also observe the above precautions. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
  • Page 12: Safety Information

    Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories.
  • Page 13: Gasoline And Exhaust Gas

    SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b.
  • Page 14 SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe- destrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c.
  • Page 15: Location Of Important Labels

    SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.
  • Page 16 SAFETY INFORMATION California only CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5JW-00 (5JW-2835Y-00)
  • Page 17: Description

    DESCRIPTION Left view ..................... 2-1 Right view................... 2-2 Controls and instruments ..............2-3...
  • Page 18: Left View

    D ESCRIPTION EAU00026 Left view 1. Front fork compression damping 8. Seat lock/helmet holder (page 3-11) force adjusting screw (page 3-14) 9. Shock absorber assembly 2. Front fork rebound damping force compression damping force adjusting screw (page 3-13) adjusting screw (page 3-16) 3.
  • Page 19: Right View

    DESCRIPTION Right view 13. Owner’s tool kit (page 6-1) 18. Engine oil filter cartridge (page 6-13) 14. Rear brake fluid reservoir (page 6-30) 19. Engine oil level check window (page 6-12) 15. Battery (page 6-37) 20. Brake pedal (page 3-8) 16.
  • Page 20 DESCRIPTION Controls and instruments 1. Clutch lever (page 3-7) 6. Tachometer unit (page 3-4) 2. Left handlebar switches (page 3-6) 7. Fuel gauge (page 3-5) 3. Starter (choke) lever (page 3-10) 8. Right handlebar switches (page 3-6) 4. Speedometer unit (page 3-3) 9.
  • Page 21: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ..............3-1 Indicator and warning lights ............. 3-2 Speedometer unit ................3-3 Tachometer unit ................. 3-4 Self-diagnosis devices ............... 3-5 Fuel gauge ..................3-5 Handlebar switches ................3-6 Clutch lever ..................3-7 Shift pedal ..................3-7 Brake lever ..................
  • Page 22: Main Switch/Steering Lock

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 2. Turn. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be the ignition and lighting systems, and is Never turn the key to “OFF”...
  • Page 23: Instrument And Control Functions

    4. Oil level warning light “ ” “ON”. Yamaha dealer check the electrical cir- 5. Right turn signal indicator light “ ” If the warning light does not come on 6. Coolant temperature warning light “...
  • Page 24: Speedometer Unit

    If the warning light does not come on fuel gauge to estimate the distance that for a few seconds, then go off, have a can be traveled on a full tank of fuel. Yamaha dealer check the electrical cir- cuit.
  • Page 25: Tachometer Unit

    INSTRUMENT AND CONTROL FUNCTIONS To set the clock: 1. Push both the “SELECT” and “RESET” buttons for at least two seconds. 2. When the hour digits start flashing, push the “RESET” button to set the hours. 3. Push the “SELECT” button to change the minutes.
  • Page 26: Self-Diagnosis Devices

    If the tachometer displays such an er- Self-diagnosis devices ror code, note the circuit-specific num- This model is equipped with a self-di- ber of r/min, and then have a Yamaha agnosis device for the following electri- dealer check the motorcycle. cal circuits:...
  • Page 27: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU03889 Turn signal switch “ ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the cen- ter position.
  • Page 28: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Clutch lever 1. Shift pedal 1. Brake lever 2. Brake lever position adjusting dial EAU00152 EAU00157 3. Arrow mark Clutch lever Shift pedal a. Distance between brake lever and handlebar The clutch lever is located at the left The shift pedal is located on the left grip handlebar grip.
  • Page 29: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
  • Page 30: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 EAU04265 CAUTION: Recommended fuel: Immediately wipe off spilled fuel UNLEADED GASOLINE ONLY with a clean, dry, soft cloth, since Fuel tank capacity: fuel may deteriorate painted surfac- Total amount: es or plastic parts. 21 L (4.6 Imp gal, 5.5 US gal) Reserve amount: 4 L (0.9 Imp gal, 1.1 US gal) 1.
  • Page 31: Starter (Choke) Lever

    INSTRUMENT AND CONTROL FUNCTIONS Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premi- um unleaded fuel.
  • Page 32: Seat

    INSTRUMENT AND CONTROL FUNCTIONS 1. Seat lock 1. Projection 1. Helmet holder 2. Unlock. 2. Seat holder 2. Unlock. EAU03956 To install the seat EAU04291 Seat Helmet holder 1. Insert the projection on the front of To open the helmet holder, insert the the seat into the seat holder as To remove the seat key into the seat lock, and then turn the...
  • Page 33: Storage Compartment

    INSTRUMENT AND CONTROL FUNCTIONS When storing the owner’s manual or EAU04293 Adjusting the front fork other documents in the storage com- This front fork is equipped with spring partment, be sure to wrap them in a preload adjusting bolts, rebound damp- plastic bag so that they will not get wet.
  • Page 34 INSTRUMENT AND CONTROL FUNCTIONS 1. Spring preload adjusting bolt 1. Current setting 1. Rebound damping force adjusting screw 2. Front fork cap bolt Spring preload Rebound damping force To increase the spring preload and To increase the rebound damping NOTE: Align the appropriate groove on the ad- thereby harden the suspension, turn force and thereby harden the rebound...
  • Page 35: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EC000015 EAU04295* Adjusting the shock absorber CAUTION: assembly Never attempt to turn an adjusting This shock absorber assembly is mechanism beyond the maximum equipped with a spring preload adjust- or minimum settings. ing ring, a rebound damping force ad- justing knob and a compression NOTE: Although the total number of clicks of a...
  • Page 36 INSTRUMENT AND CONTROL FUNCTIONS NOTE: Align the appropriate notch in the adjusting ring with the position in- dicator on the shock absorber. Use the special wrench included in the owner’s tool kit to make the ad- justment. Setting 1. Spring preload adjusting ring 1.
  • Page 37 7 clicks in direction a* Standard will result in poor damping per- 12 clicks in direction a* Maximum (hard) formance. * With the adjusting screw fully turned in direction b Always have a Yamaha dealer service the shock absorber. 3-16...
  • Page 38: Exup System

    Yamaha factory. Changing scribed below and have a Yamaha these settings without sufficient dealer repair it if it does not function technical knowledge may result properly. in poor performance of or dam- age to the engine.
  • Page 39: Ignition Circuit Cut-Off System

    If a malfunction is noted, have a It prevents starting when the trans- Yamaha dealer check the sys- mission is in gear and the side- tem before riding. stand is up, but the clutch lever is not pulled.
  • Page 40 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
  • Page 41: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...
  • Page 42: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-15–6-16 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. Front brake • Check fluid level in reservoir. 6-29–6-30 • If necessary, add recommended brake fluid to specified level.
  • Page 43 • Make sure that operation is smooth. • Check cable free play. 6-22, Throttle grip • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and 6-33 grip housing. • Make sure that operation is smooth. Control cables 6-33 •...
  • Page 44 PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle.
  • Page 45: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine ..........5-1 Starting a warm engine ..............5-3 Shifting ....................5-4 Engine break-in ................. 5-5 Parking ....................5-6...
  • Page 46: Starting And Warming Up A Cold Engine

    Consult a Yamaha dealer re- blocked and performance will The transmission is in the neutral garding any control or function suffer.
  • Page 47 If necessary, add engine should be on, otherwise have a If the fuel level warning light re- Yamaha dealer check the electrical cir- oil, and then check the warning mains on after starting, stop the light again. If, when the key is cuit.
  • Page 48: Starting A Warm Engine

    (choke) turned off. To avoid the possi- fuel, have a Yamaha dealer that the starter (choke) is not required bility of excessive exhaust emissions, check the electrical circuit.
  • Page 49: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EC000048 EAU02988 To start out and accelerate CAUTION: 1. Pull the clutch lever to disengage Even with the transmission in the clutch. the neutral position, do not 2. Shift the transmission into first coast for long periods of time gear.
  • Page 50: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS EAU00427 EAU02989 EAU01128 To decelerate Recommended shift points Engine break-in 1. Apply both the front and the rear The recommended shift points during There is never a more important period brakes to slow the motorcycle. acceleration and deceleration are in the life of your engine than the period 2.
  • Page 51: Parking

    1,600 km (1,000 mi) and beyond The vehicle can now be operated normally. EC000053 CAUTION: Keep the engine speed out of the tachometer red zone. If any engine trouble should oc- cur during the engine break-in period, immediately have Yamaha dealer check the vehicle.
  • Page 52: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance ..........6-1 Lubricating the drive chain ........ 6-32 Owner’s tool kit ............6-1 Checking and lubricating the cables ....6-33 Periodic maintenance chart for the emission Checking and lubricating the throttle grip and control system ...........6-3 cable ...............
  • Page 53: Periodic Maintenance

    RELATED TO EMISSIONS CON- cycle maintenance work, have a manual and the tools provided in the TROL ARE GROUPED SEPARATE- Yamaha dealer do it for you. owner’s tool kit are intended to assist LY. THESE SERVICES REQUIRE you in the performance of preventive SPECIALIZED DATA, KNOWLEDGE, maintenance and minor repairs.
  • Page 54 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EW000062 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use.
  • Page 55: Periodic Maintenance Chart For The Emission Control System

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00471 Periodic maintenance chart for the emission control system CP-03E INITIAL ODOMETER READINGS 600 mi 4,000 mi 8,000 mi 12,000 mi 16,000 mi 20,000 mi ITEM ROUTINE (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) 1 month...
  • Page 56 • Check the air cut valve and reed valve Air induction for damage. √ √ √ √ √ system • Replace the entire air induction system if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
  • Page 57: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00472 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4,000 mi 8,000 mi 12,000 mi 16,000 mi 20,000 mi ITEM ROUTINE (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) 1 month 6 months 12 months...
  • Page 58 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4,000 mi 8,000 mi 12,000 mi 16,000 mi 20,000 mi ITEM ROUTINE (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 59 21 * • Check the screw clamp for looseness. exhaust pipe * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. #1 : Yamaha chain lube #2 : Lithium-soap-based grease (all-purpose grease)
  • Page 60: Removing And Installing Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A 1. Panel C 1. Panel A 2. Panel B 2. Screw EAU01122 EAU04003 Removing and installing Panels A and C To remove one of the panels panels Remove the screw, and then pull the The panels shown above need to be panel off as shown.
  • Page 61 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel C 1. Panel B 2. Screw 2. Screw (× 3) To install the panel EAU01315 Place the panel in the original position, Panel B and then install the screw To remove the panel Remove the screws, and then take the panel off.
  • Page 62: Checking The Spark Plugs

    Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace 1.
  • Page 63: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the spark plug with the spark plug wrench, and then tight- en it to the specified torque. Tightening torque: Spark plug: 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf) NOTE: a. Spark plug gap If a torque wrench is not available when installing a spark plug, a good estimate To install a spark plug EAU01796...
  • Page 64: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04625 To change the engine oil (with or Engine oil and oil filter without oil filter cartridge replace- cartridge ment) The engine oil level should be checked 1. Start the engine, warm it up for before each ride.
  • Page 65 NOTE: An oil filter wrench is available at a Skip steps 4–6 if the oil filter car- Make sure that the O-ring is properly Yamaha dealer. tridge is not being replaced. seated. When draining the engine oil, use a funnel or similar device to keep the oil away from the exhaust pipe.
  • Page 66 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Add the specified amount of the ECA00133 CAUTION: recommended engine oil, and In order to prevent clutch slip- then install and tighten the oil filler page (since the engine oil also cap. lubricates the clutch), do not mix any chemical additives.
  • Page 67: Coolant

    If the oil level warning light flickers before each ride. In addition, the cool- or remains on, immediately turn the ant must be changed at the intervals engine off and have a Yamaha deal- specified in the periodic maintenance er check the vehicle. and lubrication chart.
  • Page 68 If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
  • Page 69 PERIODIC MAINTENANCE AND MINOR REPAIR EAU04299 To change the coolant 1. Place the motorcycle on the cen- terstand and let the engine cool if necessary. 2. Remove panels A and B. (See pages 6-8 and 6-9 for panel re- moval installation proce- dures.)
  • Page 70 12. Start the engine, and then check coolant, have a Yamaha dealer the vehicle for coolant leakage. If check the antifreeze content of coolant is leaking, have a Yamaha the coolant as soon as possible, dealer check the cooling system. otherwise the effectiveness of 13.
  • Page 71: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04051* Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet or dusty areas.
  • Page 72 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter case cover 1. Air filter element 1. Air filter element 2. Screw (× 4) 7. Pull the air filter element out. 8. Lightly tap the air filter element to 6. Remove the air filter case cover by remove most of the dust and dirt, removing the screws.
  • Page 73: Adjusting The Carburetors

    Therefore, all carburetor cylinders may become excessively adjustments should be left to a worn. Yamaha dealer, who has the neces- 10. Install the air filter case cover by sary professional knowledge installing the screws.
  • Page 74: Adjusting The Throttle Cable Free Play

    The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. a. Throttle cable free play...
  • Page 75: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03581 CE-22E EW000083 Tire air pressure Tires WARNING (measured on cold tires) To maximize the performance, durabil- Load* Front Rear Proper loading of your motorcycle ity, and safe operation of your motor- 250 kPa 270 kPa is important for several characteris- Up to 90 kg (198 lb) (2.50 kgf/cm...
  • Page 76 (minimum tread depth), if the tire has a nail or glass fragments in it, or if the side wall is cracked, con- tact a Yamaha dealer immediately and have the tire replaced. CE-09E Minimum tire tread depth 1.0 mm (0.04 in)
  • Page 77 Tire air valve TR412 Yamaha Motor Co., Ltd. Brand-new tires can have a rela- Valve core #9000A (original) Always make sure that the valve tively poor grip on certain road caps are securely installed to surfaces until they have been prevent air pressure leakage.
  • Page 78: Cast Wheels

    The accessories or replace- fore each ride. If any damage is ment parts you choose for your found, have a Yamaha dealer re- motorcycle should be designed spe- place the wheel. Do not attempt cifically for this model, and they...
  • Page 79: Adjusting The Clutch Lever Free Play

    Periodically check the clutch lever free Periodically check the brake pedal posi- play and, if necessary, adjust it as fol- tion and, if necessary, have a Yamaha lows. dealer adjust it. To increase the clutch lever free play, turn the adjusting bolt in direction a.
  • Page 80: Adjusting The Rear Brake Light Switch

    If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish 1. Rear brake light switch the braking performance, which 2.
  • Page 81: Checking The Front And Rear Brake Pads

    Yamaha dealer replace Before riding, check that the brake fluid ified in the periodic maintenance and the brake pads as a set.
  • Page 82: Changing The Brake Fluid

    EAU03976 Rear brake Changing the brake fluid ter the brake fluid reservoir when Have a Yamaha dealer change the refilling. Water will significantly brake fluid at the intervals specified in lower the boiling point of the fluid the NOTE after the periodic mainte- and may result in vapor lock.
  • Page 83: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR Drive chain slack: 40–50 mm (1.6–2.0 in) 5. If the drive chain slack is incorrect, adjust it as follows. a. Drive chain slack 1. Axle nut b. Measurement point: 135 mm (5.3 in) 2. Drive chain slack adjusting bolt 3.
  • Page 84: Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03006 2. Wipe the drive chain dry. NOTE: Lubricating the drive chain Using the alignment marks on each 3. Thoroughly lubricate the drive The drive chain must be cleaned and side of the swingarm, make sure that chain with a special O-ring chain lubricated at the intervals specified in both chain pullers are in the same posi-...
  • Page 85: Checking And Lubricating The Cables

    If a cable is damaged the periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. EAU03370 Checking and lubricating the Recommended lubricant: brake and shift pedals...
  • Page 86: Checking And Lubricating The Brake And Clutch Levers

    Recommended lubricant: EW000114 WARNING Lithium-soap-based grease If the centerstand or sidestand does (all-purpose grease) not move up and down smoothly, have a Yamaha dealer check or re- pair it. 6-34...
  • Page 87: Lubricating The Rear Suspension

    EC000098 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. 6-35...
  • Page 88: Checking The Steering

    EW000115 fork legs and try to move them for- WARNING ward and backward. If any free Securely support the motorcycle so play can be felt, have a Yamaha that there is no danger of it falling dealer check repair over.
  • Page 89: Battery

    • EXTERNAL: Flush with plenty To charge the battery Battery of water. Have a Yamaha dealer charge the bat- This motorcycle is equipped with a • INTERNAL: Drink large quan- tery as soon as possible if it seems to sealed-type (MF) battery, which does tities of water or milk and im- have discharged.
  • Page 90: Replacing The Fuses

    10 A 5. Signaling system fuse cess to a sealed-type (MF) bat- 6. Odometer and clock fuse (backup fuse) EC000103 tery charger, have a Yamaha 7. Spare fuse (× 2) CAUTION: dealer charge your battery. 8. Spare main fuse Do not use a fuse of a higher amper-...
  • Page 91: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Headlight bulb cover 1. Headlight bulb holder 1. Do not touch the glass part of the bulb. 2. Headlight coupler 3. Unhook the headlight bulb holder, EW000119 EAU04226 WARNING and then remove the defective Replacing a headlight bulb Headlight bulbs get very hot.
  • Page 92 Take care not to damage the follow- 6. Install the panel. ing parts: 7. Have a Yamaha dealer adjust the Headlight bulb headlight beam if necessary. Do not touch the glass part of the headlight bulb to keep it free...
  • Page 93: Replacing A Tail/Brake Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Tail/brake light bulb cover 1. Socket 1. Screw 3. Remove the socket (together with EAU03961 EAU03497 Replacing a tail/brake light Replacing a turn signal light the bulb) by turning it counter- bulb bulb clockwise. 1.
  • Page 94: Front Wheel

    4. Remove the brake caliper on each EW000122 side by removing the bolts. WARNING ECA00046 It is advisable to have a Yamaha CAUTION: dealer service the wheel. Do not apply the brake after the Securely support the motor- brake calipers have been removed,...
  • Page 95: Rear Wheel

    EW000122 WARNING 5. Install the brake hose holders by installing the bolts. It is advisable to have a Yamaha 6. Tighten the wheel axle, the wheel dealer service the wheel. axle pinch bolt and the brake cali- Securely support the motor- per bolts to the specified torques.
  • Page 96 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt (× 2) 1. Axle nut 2. Brake torque rod 2. Drive chain slack adjusting bolt 3. Brake torque rod bolt 3. Locknut 4. Brake torque rod nut 6. Turn the drive chain slack adjust- 5.
  • Page 97: Troubleshooting

    However, should your motorcycle bolts and brake torque rod nut to iper bracket in the original position. require any repair, take it to a Yamaha the specified torques. 2. Insert the wheel axle through the dealer, whose skilled technicians have...
  • Page 98: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 99 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
  • Page 100: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
  • Page 101 M OTORCYCLE CARE AND STORAGE EAU03426 Care Before cleaning Cleaning 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcycle CAUTION: plastic bag after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.
  • Page 102: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts. Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in...
  • Page 103 MOTORCYCLE CARE AND STORAGE ECA00012 After cleaning EWA00001 CAUTION: WARNING 1. Dry the motorcycle with a chamois Make sure that there is no oil or Do not use warm water since it in- or an absorbing cloth. creases the corrosive action of the wax on the brakes or tires.
  • Page 104 NOTE: fuel tank. To prevent corrosion, avoid Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel damp cellars, stables (because what products to use. stabilizer (if available) to prevent...
  • Page 105 MOTORCYCLE CARE AND STORAGE c. Install the spark plug caps onto 7. Check and, if necessary, correct the spark plugs, and then place the tire air pressure, and then lift the spark plugs on the cylinder the motorcycle so that both of its head so that the electrodes are wheels are off the ground.
  • Page 106: Specifications

    SPECIFICATIONS Specifications ..................8-1...
  • Page 107: Specifications

    S PECIFICATIONS EAU01038 Specifications CS-01E Model FZS1000/FZS1000S Engine oil Dimensions Type Overall length 2,125 mm (83.7 in) 110 130 ˚F Overall width 765 mm (30.1 in) Overall height 1,190 mm (46.9 in) YAMALUBE 4 (10W-30) or SAE 10W-30 Seat height 820 mm (32.3 in) Wheelbase 1,450 mm (57.1 in)
  • Page 108 SPECIFICATIONS Cooling system capacity Number of drive chain (total amount) 2.4 L (2.11 Imp qt, 2.54 US qt) sprocket teeth (front/rear) 16/44 Air filter Dry type element Transmission type Constant-mesh 6-speed Fuel Operation Left foot Type UNLEADED GASOLINE ONLY Gear ratio Fuel tank capacity 21 L (4.6 Imp gal, 5.5 US gal) 2.500...
  • Page 109 SPECIFICATIONS Rear Wheels Type Tubeless tire Front Size 180/55 ZR17 (73W) Type Cast wheel 17 × MT 3.50 180/55 ZR17 M/C (73W) Size 17 M/C × MT 3.50 Manufacturer/ model Bridgestone / BT020R U Rear Maximum load* Type Cast wheel FZS1000/FZS1000S 189 kg (417 lb) 17 ×...
  • Page 110 SPECIFICATIONS Wheel travel Coolant temperature warning light Front 140 mm (5.5 in) Fuses Rear 135 mm (5.3 in) Main fuse 30 A Electrical system Headlight fuse 20 A Ignition system T.C.I. (digital) Radiator fan fuse 10 A Charging system Ignition fuse 20 A Model A.C.
  • Page 111: Consumer Information

    Vehicle identification number ............. 9-1 Model label ..................9-2 Reporting safety defects ..............9-3 Motorcycle noise regulation .............. 9-4 Maintenance record ................9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ......9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ......... 9-9...
  • Page 112: Identification Numbers

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.
  • Page 113: Model Label

    The model label is affixed to the frame under the seat. (See page 3-11 for seat removal and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 114: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
  • Page 115: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
  • Page 116: Maintenance Record

    CONSUMER INFORMATION EAU01874 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 117 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months...
  • Page 118: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 119 CONSUMER INFORMATION...
  • Page 120: Yamaha Extended Service (Y.e.s.)

    CONSUMER INFORMATION EAU01063 YAMAHA EXTENDED SERVICE (Y.E.S.)
  • Page 121 CONSUMER INFORMATION 9-10...
  • Page 122 INDEX Accessories and replacement parts ..6-26 Dimmer switch......... 3-6 Key identification number ......9-1 Air filter element, cleaning ......6-19 Drive chain, lubricating ......6-32 Drive chain slack ........6-31 Labels, location ........1-7 Adjusting .......... 6-31 Battery ...........6-37 Checking.......... 6-31 Brake and clutch levers, checking and Main switch/steering lock ......3-1 lubricating ..........6-34 Maintenance and lubrication, periodic ..6-5...
  • Page 123 INDEX Shifting ............ 5-4 Decelerating........5-5 Valve clearance, adjusting ....6-22 Shift points ......... 5-5 Vehicle identification number....9-1 Starting out and accelerating....5-4 Shift pedal ..........3-7 Warranty, extended......... 9-9 Shock absorber assembly, adjusting ..3-14 Warranty limited ........9-7 Sidestand ..........
  • Page 124 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.06-1.8×1 CR...

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